Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Yamaha FZ6W FZ6WC Fazer Factory Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The FZ6 Fazer, available in variants such as FZ6W and FZ6WC, is a versatile middleweight sport-touring motorcycle renowned for its blend of performance and comfort. Evolving from sportbike heritage, it...
18 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 136885
Yamaha FZ6W FZ6WC Fazer Factory Service Repair Manual
The FZ6 Fazer, available in variants such as FZ6W and FZ6WC, is a versatile middleweight sport-touring motorcycle renowned for its blend of performance and comfort. Evolving from sportbike heritage, it typically features a liquid-cooled, 4-stroke, DOHC, 4-valve inline-four engine with a displacement of 599 cc, delivering approximately 90-98 horsepower. Its design emphasizes comfortable ergonomics and a capable chassis, making it suitable for both spirited riding and longer journeys. This model competes in a segment alongside other popular motorcycles, offering a smooth power delivery and a reliable riding experience characteristic of engineering quality. This comprehensive factory service and repair manual provides essential guidance for maintaining, diagnosing, and repairing the FZ6 Fazer. It covers a wide range of systems, including general information, specifications, periodic inspection and adjustment, the engine, carburetion, chassis, electrical system, cooling system, and fuel injection system. The manual offers detailed step-by-step instructions for disassembly, repair, and reassembly of all major components, along with systematic troubleshooting guides for common issues. Its purpose is to empower owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of the motorcycle through accurate and detailed procedures.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer
Model Variant:
FZ6W, FZ6WC
Product Type:
Factory Service Repair Manual
Codes
Chassis Code:
FZ6W/FZ6WC (Indicates variations, likely related to emissions or regional specifications)
👋 Introduction
Market Position
Motorcycle Segment:
The FZ6 Fazer is a popular middleweight sport-touring motorcycle known for its versatility, combining sporty performance with comfort for longer rides.
Competitive Analysis
Key Competitors:
Competes with models like the Suzuki Bandit, Kawasaki Z750, and Honda CBF600.
Key Features
Model Advantages:
Offers a smooth power delivery from its inline-four engine, comfortable ergonomics, and a capable chassis for both spirited riding and touring.
Manual Purpose
Manual Value Proposition:
Provides essential information for owners and technicians to maintain, diagnose, and repair the Yamaha FZ6 Fazer, enabling cost-effective solutions and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Specifications, Periodic Inspection and Adjustment, Engine, Carburetion, Chassis, Electrical System, Cooling System, Fuel Injection System, Troubleshooting
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for factory service manuals covering multiple systems)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of the FZ6's engine, including internal components, lubrication, cooling, and performance tuning.
Fuel And Induction System:
Comprehensive details on the fuel injection system (EFI), including injectors, fuel pump, pressure regulator, and throttle body assembly. Carburetion is also listed, suggesting potential overlap or earlier models/variants.
Electrical System:
In-depth coverage of the electrical system, including wiring diagrams, ignition system, lighting, battery, charging system, and starter.
Chassis System:
Detailed information on the motorcycle's chassis, including frame, suspension (front forks, rear shock), steering, wheels, and brakes.
Cooling System:
Specific procedures and specifications for the motorcycle's cooling system, including radiator, coolant, fan, and related components.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks, service intervals, fluid changes, filter replacements, and adjustments.
Troubleshooting Guides:
Systematic diagnostic procedures and common problem resolutions for various issues the motorcycle might encounter.
Repair Instructions:
Step-by-step instructions for disassembly, repair, and reassembly of all major motorcycle components.
Periodic Inspection And Adjustment:
Guidance on regular checks and adjustments to ensure optimal performance and longevity.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance and adjustments to advanced diagnostics and complete engine/chassis rebuilds.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF file, optimized for electronic viewing and printing.
Print Quality
Printable:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Compatibility:
Compatible with WINDOWS and MAC operating systems.
Requirements
Software Requirements:
Requires Adobe PDF Reader for viewing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve inline-four
Displacement:
599 cc (typically for the FZ6 series)
Performance
Horsepower:
Approx. 90-98 hp (depending on specific model year and tuning)
Torque:
Approx. 6.2-6.6 kg-m or 45-47 lb-ft (depending on specific model year)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with dual throttle valves (YCC-T) is common on later models. Carburetion is mentioned, which might apply to earlier FZ6 models or specific regional variants derived from the R6.
Lubrication System
Oil Type:
Yamaha recommends Yamalube 4 (or equivalent) 10W-40 API SG or higher motorcycle oil. Check manual for exact specification. Capacity typically around 3.4 liters with filter change.
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition) with electronic advance.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Features
Clutch Type:
Wet, multiple disc
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
Approx. 2,105 mm (varies slightly by year)
Overall Width:
Approx. 760 mm (varies slightly by year)
Overall Height:
Approx. 1,215 mm (varies slightly by year)
Weights
Wet Weight:
Approx. 211 kg (varies slightly by year)
Fuel Tank Capacity:
Approx. 20 liters
🛡️ Safety Features
Ratings
Safety Features Overview:
While specific crash ratings for motorcycles are less common, the FZ6 is designed with rider safety in mind through its chassis stability, braking system, and rider aids (if equipped).
Active Features
Braking System:
Hydraulic dual disc front brakes, hydraulic single disc rear brake. ABS (Anti-lock Braking System) may be an optional feature on certain model years (FZ6WC could indicate ABS variant).
Lighting:
Halogen headlights, LED taillights (depending on year).
💡 Technology Features
Infotainment
Instrument Cluster:
Features a comprehensive digital instrument cluster with speedometer, tachometer, fuel gauge, clock, trip meters, and indicator lights.
Driver Assistance
Engine Management:
Advanced engine management with electronic fuel injection and, on some models, Yamaha Chip Controlled Throttle (YCC-T) for precise throttle response.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 6 months, whichever comes first. Refer to manual for exact schedule.
Spark Plug Replacement:
Recommended at intervals such as 10,000 km or 12,000 km, depending on plug type and usage. Check manual for precise intervals.
Chain Lubrication Adjustment:
Recommended every 1,000 km or after riding in wet conditions, with adjustment checks at similar intervals.
Fluid Specifications
Coolant Type:
Permanent type antifreeze, a 50/50 mixture of excellent quality ethylene glycol based refrigerant and de-mineralized water is recommended by Yamaha. Check manual for specific formulation.
Brake Fluid Type:
DOT 4 recommended for both front and rear brake systems.
Fork Oil Type:
Specific viscosity grade (e.g., 10W) and volume per fork leg. Manual will specify exact type and amount.
Known Issues
Common Wear Items:
Clutch wear, chain and sprocket wear, front fork seal leaks, and potential electrical connections corrosion are common for motorcycles of this age and type. Regular checks are crucial.
Fuel System Maintenance:
Keeping the fuel system clean, especially injectors if applicable, is vital for optimal performance. The manual will detail cleaning procedures.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and successful history in motorcycle manufacturing, known for innovation, performance, and reliability across various categories.
Model Evolution
Fz6 Lineage:
The FZ6 Fazer evolved from Yamaha's sportbike heritage, particularly utilizing a detuned version of the R6 engine to create a more road-focused, versatile sport-touring machine.
Production
Production Years:
Typically produced from the early 2000s up to around 2010, with various updates and sub-models (like the FZ6R, which is distinct).
🏆 Awards & Recognition
Recognitions
General Reputation:
The FZ6 Fazer is generally well-regarded for its blend of performance, comfort, and reliability, making it a popular choice in its segment.
Sale

Unavailable

Sold Out