The FZ6W and FZ6WC Fazer, produced primarily between 2004 and 2010, represent a versatile middleweight sport-touring motorcycle. Building on the legacy of the FZS600 Fazer and the R6 sportbike, this model offers a compelling blend of performance, comfort, and everyday usability. Powered by an inline 4-cylinder, 4-stroke, liquid-cooled engine with a displacement of approximately 599cc, it typically delivers around 95-100 horsepower, making it suitable for both spirited riding and longer journeys. Key features include a robust chassis, capable suspension, and effective braking systems, with optional ABS available on certain variants for enhanced safety. The commitment to engineering quality ensures reliability, and the FZ6 series was recognized for its balanced performance and value in its segment.
This factory service repair manual is designed to provide comprehensive guidance for the FZ6W and FZ6WC Fazer. It covers essential areas including detailed maintenance procedures, complete engine overhauls, carburetor and fuel injection system servicing, cooling system maintenance, electrical system diagnostics, and chassis component repair. The manual also offers systematic troubleshooting guidance for problem identification and resolution, alongside detailed technical specifications and wiring schematics. With step-by-step instructions, exploded diagrams, and clear illustrations, this English-language manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, repair, and restore the motorcycle to optimal performance.
Product Name:
Yamaha FZ6W FZ6WC Fazer Service Repair Manual Download
Internal Model Codes:
FZ6W, FZ6WC
Target Audience:
Yamaha FZ6W FZ6WC Fazer owners, mechanics, and enthusiasts seeking comprehensive repair and maintenance guidance
Manual Value:
Provides factory-level information essential for accurate and efficient servicing, reducing reliance on external repair shops and ensuring optimal motorcycle performance.
Instruction Detail:
Step-by-step instructions with clear diagrams and illustrations
Visual Aid:
Exploded pictures and diagrams for visual clarity
Wiring Information:
Includes detailed wiring schematics
Primary Coverage:
Comprehensive service, repair, maintenance, rebuilding, and restoration
Diagnostic Coverage:
Troubleshooting and diagnostics
Estimated Page Count:
N/A (Digital Download)
Type:
Factory Service Repair Manual
Distribution Method:
Instant Digital Download
Operating Systems:
WINDOWS and MAC
Software Requirement:
Adobe PDF Reader
Engine:
Complete engine overhauls, component diagnostics, and tuning
Carburetion:
Carburetor adjustment, cleaning, and rebuilding (if applicable to specific FZ6W/WC variants)
Fuel Injection:
Fuel injection system diagnostics, servicing, and component testing
Cooling System:
Radiator, coolant flow, fan operation, and thermostat service
Electrical System:
Wiring schematics, component testing, battery, ignition, lighting, and charging systems
Chassis:
Frame, suspension (front and rear), steering, and wheels
Maintenance:
Routine checks, adjustments, lubrication, and fluid changes
Repair:
Component replacement, assembly, and disassembly
Troubleshooting:
Systematic problem identification and resolution guidance
Depth:
Suitable for DIY enthusiasts and experienced mechanics; includes detailed exploded diagrams and step-by-step instructions
Print Feature:
Printable pages for physical reference
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 4-valve per cylinder
Displacement:
599cc (approximate, may vary slightly by specific sub-model/year)
Bore X Stroke:
65.5 mm x 44.5 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Horsepower:
Approx. 95-100 hp @ 12,000 rpm (typical for the FZ6 generation)
Torque:
Approx. 61-63 Nm @ 10,000 rpm (typical for the FZ6 generation)
Fuel Delivery:
Fuel Injection (may include carburetor variants depending on specific FZ6W/WC designation, but manual explicitly mentions Fuel Injection System)
Fuel Type:
Unleaded gasoline (Octane rating typically 91 or higher)
Ignition System:
TCI (Transistor Controlled Ignition)
Starter:
Electric starter
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multiple-disc
Length:
Approx. 2095 mm (209.5 cm)
Width:
Approx. 750 mm (75.0 cm)
Height:
Approx. 1230 mm (123.0 cm)
Dry Weight:
Approx. 177 kg (390 lbs)
Wet Weight:
Approx. 199 kg (439 lbs)
Braking System Front:
Dual hydraulic disc, 298 mm diameter, dual piston calipers
Braking System Rear:
Single hydraulic disc, 245 mm diameter, dual piston caliper
ABS:
Optional ABS available on certain models/markets
Lighting:
Halogen headlamp, LED tail light
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, coolant temperature indicator
ABS Availability:
Optional ABS unit for enhanced braking control
Diagnostic Ports:
On-board diagnostic connectors for fault code retrieval
Oil Change Interval:
Every 4,000 km or 6 months (typical recommendation)
Spark Plug Replacement:
Every 10,000-12,000 km (typical recommendation)
Chain Maintenance:
Lubricate and adjust every 1,000 km or as needed
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Coolant Type:
Permanent type antifreeze coolant (50% solution) mixed with demineralized water
Fork Oil Grade:
Yamaha No. 10 or equivalent (typically 10W)
Common Wear Items:
Clutch wear, chain and sprockets, brake pads, tires
Potential Concerns:
Fuel pump issues (rare), regulator/rectifier failures (on some Yamaha models of this era), occasional idle control valve issues
Manufacturer Focus:
Yamaha Motor Company is renowned for its high-performance motorcycles, musical instruments, and marine products.
Fz6 Lineage:
The FZ6 series evolved from the sport-touring FZS600 Fazer and the R6 sportbike platform, offering a blend of performance and everyday usability.
Production Years:
The FZ6 series was produced primarily from 2004 to 2010. Specific FZ6W/WC might denote particular sub-variants within this range.
Fz6 Reputation:
The FZ6 series was generally well-received for its balanced performance, comfortable riding position, and value for money in the middleweight sport-touring segment.
