Category:
Sport Touring Motorcycle
Target Market:
Motorcyclists seeking a versatile, comfortable, and powerful machine for both commuting and long-distance touring.
Key Competitors 2003:
Suzuki GSX1100G, Kawasaki ZRX1100/1200, Honda CB1100XX Super Blackbird, Triumph Sprint ST.
Engine Type:
Inline four-cylinder, liquid-cooled, DOHC
Chassis Design:
Stressed-member frame utilizing the engine as a stressed component, providing rigidity and reducing weight.
Ergonomics:
Upright riding position with comfortable seating and handlebars for extended ride comfort.
Engine Mechanical:
Complete overhaul procedures, component identification, torque specifications, valve clearance adjustment, piston/cylinder inspection.
Fuel System:
Carburetor tuning and disassembly, fuel pump operation, fuel filter replacement, fuel tank maintenance.
Ignition System:
Spark plug specifications, ignition timing, CDI unit testing, coil resistance checks.
Cooling System:
Radiator and fan operation, coolant type and capacity, thermostat replacement, water pump maintenance.
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Transmission And Drivetrain:
Clutch inspection and adjustment, gearshift mechanism, final drive chain and sprockets maintenance, gearbox disassembly/assembly (where applicable).
Suspension Front:
Fork oil type and level, seal replacement, spring rates, damping adjustments, steering bearing service.
Suspension Rear:
Shock absorber specifications, linkage lubrication, swingarm bearing service.
Braking System:
Brake pad replacement, caliper overhaul, master cylinder inspection, brake fluid type and bleed procedure, disc inspection.
Wheel And Tires:
Tire pressure specifications, wheel bearing replacement, rim runout checks.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator/rectifier), lighting system, starter motor, horn, fuse box.
Bodywork And Frame:
Fairing removal and installation, seat adjustment, fuel tank removal, frame inspection, bolt torque values.
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug replacement, brake fluid flush.
Troubleshooting Guides:
Diagnostic flowcharts for common performance issues, starting problems, electrical faults.
Major Repairs:
Engine rebuilds, gearbox overhauls, suspension fork rebuilds, carburetor synchronization.
Specifications And Data:
All critical torque values, clearances, fluid capacities, electrical resistance values, performance data.
Depth Of Coverage:
Comprehensive, covering all aspects from basic adjustments to full engine and chassis teardown and reassembly.
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Valve Train:
DOHC, 4 valves per cylinder
Horsepower Hp At Rpm:
Approximately 140-145 PS (138-143 bhp) at 10,000 rpm
Torque Nm At Rpm:
Approximately 105 Nm (77.4 lb-ft) at 8,000 rpm
Fuel Delivery:
Carburetor (Mikuni BST35 x 4)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
21 Liters (5.5 US gal)
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, clock, trip meters, indicator lights.
ABS Availability:
Optional on FZS1000S model (Anti-lock Braking System).
Standard Features:
N/A (Focus is on mechanical and electrical systems, no advanced electronics like Bluetooth or GPS).
Oil Change Interval:
Every 5,000 km or 6 months (whichever comes first)
Oil Filter Replacement:
Every oil change
Valve Clearance Check:
Every 20,000 km
Chain Lubrication Adjustment:
Every 1,000 km or after washing/rain
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity With Filter:
3.7 Liters (3.9 US qt)
Coolant Type:
Permanent type antifreeze, 50% solution in distilled water.
Common Wear Items:
Clutch wear, front fork seals, wheel bearings, headstock bearings.
Potential Engine Concerns:
Carburetor synchronization can drift over time, leading to uneven running. Cam chain tensioner wear can lead to noise.
