Vehicle Segment:
Middleweight naked sportbike, known for its versatility, performance, and affordability.
Competitors:
Competed against other popular middleweights of its era such as the Suzuki Bandit 600, Honda CB600F Hornet, and Kawasaki ER-5.
Vehicle Attributes:
Practical, reliable, comfortable for daily use and touring, yet capable of spirited riding.
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Estimated Pages:
High (typical for a comprehensive service manual, exact number not specified)
Type:
Service and Repair Manual / Workshop Manual / Factory Manual
Digital Format:
PDF / WINRAR
Engine:
Detailed diagnostics, repair, and overhaul procedures for the FZS 600 engine.
Cooling System:
Radiator, fan, coolant flow, thermostat, and related components.
Carburetors:
Inspection, cleaning, adjustment, synchronisation, and rebuilding of the carburetor system.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering, wheels, and brakes.
Electrical System:
Wiring diagrams, ignition system, lighting, starter, battery, charging system, and electronic components.
General Information:
Includes model identification, safety precautions, general guidelines, and basic operational principles.
Specifications:
Comprehensive listing of all technical data, torque values, measurements, and clearances for all components.
Maintenance:
Periodic inspections, lubrication, filter changes, chain adjustment, and other routine maintenance tasks.
Troubleshooting:
Systematic diagnosis of common problems and fault finding procedures.
Repair:
Step-by-step instructions for disassembling, repairing, and reassembling major components and systems.
Adjustments:
Detailed procedures for adjusting clutch, throttle, brake levers, suspension settings, and carburetor linkage.
Depth:
Comprehensive coverage suitable for both experienced mechanics and enthusiastic owners, encompassing diagnostics, component-level repair, and rebuilding.
Diagnostic Charts:
Includes specific diagnostic flowcharts for identifying and rectifying common operational faults.
Compatibility:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android devices
Delivery Method:
Instant Download via Email
Searchability:
Likely to contain searchable text, facilitating quick access to information.
Binding:
Not Applicable (Digital Format)
Paper Type:
Not Applicable (Digital Format)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline four-cylinder
Displacement:
599 cc (approximate, depending on specific market variations)
Bore X Stroke:
Approximately 64.0 mm x 46.0 mm
Horsepower:
Approximately 90-95 hp (at the crank, depending on model year and tuning)
Torque:
Approximately 60-65 Nm (at the crank, depending on model year and tuning)
Carburetors:
Mikuni constant-velocity carburetors (typically 33mm or 34mm, e.g., BST33 or BST34)
Fuel Type:
Unleaded gasoline, minimum octane rating of 91 (RON+MON)/2 = 87 AKI.
Wheelbase:
Approximately 1420 mm (55.9 inches)
Overall Length:
Approximately 2130 mm (83.9 inches)
Overall Width:
Approximately 770 mm (30.3 inches)
Overall Height:
Approximately 1190 mm (46.9 inches)
Dry Weight:
Approximately 185 kg (408 lbs)
Wet Weight:
Approximately 207 kg (456 lbs) (with all fluids)
Safety Standards:
Designed to meet the safety standards of its respective production era; specific official ratings not commonly published for this type of motorcycle.
Braking System:
Front: Dual disc brakes with dual-piston calipers. Rear: Single disc brake with single-piston caliper. (Optional ABS available on some later models, but not universally standard).
Lighting:
Halogen headlight, tail light, turn signals for visibility.
Instrument Cluster:
Analog tachometer, speedometer, fuel gauge, odometer, trip meter, and various indicator lights.
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some later models.
Charging System:
AC generator and DC ignition system.
Oil Change Interval:
Typically every 6,000 km or 6 months (refer to manual for exact specifications)
Valve Clearance Check:
Typically every 12,000 km or 12 months (refer to manual for exact specifications)
Engine Oil Type:
Yamalube 4 (or equivalent motorcycle-specific API SG, JASO MA or higher) SAE 10W-40, 20W-40, or 20W-50 (depending on ambient temperature). Capacity approximately 3.0-3.4 liters with filter change.
Coolant Type:
Permanent type antifreeze/coolant (50% solution) with distilled water. Capacity approximately 1.8 liters.
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent
Common Wear Items:
Chain and sprockets, brake pads, tires, carburetor diaphragms (prone to aging/cracking), fork seals.
Potential Problems:
Carburetor synchronization drift, potential for CDI unit failure on early models, regulator/rectifier overheating (less common than on some other Yamahas of the era).
Electrical Issues:
Occasional issues with the charging system components (stator, regulator/rectifier) under heavy load or age.
Yamaha Heritage:
Yamaha Motor Corporation is renowned for its innovation, performance, and quality across a wide range of powersports vehicles, including motorcycles, ATVs, and marine products.
Fzs600 Evolution:
Introduced as a more comfortable and versatile alternative to the R6, focusing on usability for everyday riding and touring while retaining sportbike performance.
Fzs600 Variants:
The FZS 600 (also known as the FZS600 Fazer) was a faired version of the XJ600S Diversion, offering better wind protection.
Manufacturing Location:
Primarily Japan
