🏷️ Basic Information

Make:

Yamaha

Model:

FZS600 Fazer

Year:

2000

👋 Introduction

Segment:

Middleweight Sport-Touring Motorcycle

Key Competitors:

Suzuki Bandit 600S, Honda CB600F Hornet (faired version), Kawasaki ZZ-R600

Design Philosophy:

A comfortable and versatile sport-touring motorcycle derived from Yamaha's sportbike heritage, offering a balance of performance, practicality, and rider comfort.

📋 Manual Details

Language:

English

Manual Type:

Service and Repair Manual

Format:

Downloadable Digital File (likely PDF)

Applicable Models:

All Yamaha FZS600 Fazer models from the year 2000.

Estimated Pages:

300-500 (typical for a comprehensive service manual of this era)

📖 Manual Coverage

Engine Internal:

Full teardown and reassembly of the 599cc inline-four engine, including piston, crankshaft, cylinder head, valve train, oil pump, and lubrication system.

Fuel System:

Carburetor servicing, jetting, float bowl adjustment, fuel pump operation (if applicable), fuel tank, lines, and filters.

Ignition System:

CDI ignition system, spark plug specifications, coil testing, wiring diagrams.

Cooling System:

Radiator, fan operation, thermostat, coolant replacement, hose inspection.

Transmission And Clutch:

Gearbox inspection, gear engagement, clutch assembly, clutch cable adjustment, hydraulic clutch components (if applicable).

Chassis And Suspension:

Front fork disassembly, seal replacement, oil level and type, rear shock absorber adjustment and replacement, swingarm inspection.

Braking System:

Brake caliper overhaul, master cylinder service, pad replacement, fluid bleeding, disc inspection, ABS system troubleshooting (if applicable).

Electrical System:

Wiring diagrams for all circuits, lighting, starter motor, alternator, battery, fuses, switches, instrument cluster.

Bodywork And Fairings:

Removal and installation of fairings, seat, fuel tank, fenders, and associated hardware.

Exhaust System:

Inspection, removal, and installation of exhaust headers, catalytic converter (if applicable), and muffler.

Fuel Delivery System:

Fuel pump operation, fuel filter replacement, fuel level sender unit.

Steering System:

Headstock bearing inspection and adjustment, steering stem removal and installation.

Routine Maintenance:

Oil changes, filter replacement, chain lubrication and adjustment, tire pressure checks, brake fluid checks, battery maintenance.

Troubleshooting:

Diagnostic procedures for common problems, identifying causes of poor performance, electrical faults, and mechanical issues.

Repair And Overhaul:

Step-by-step instructions for rebuilding major components like the engine, transmission, forks, and brakes.

Calibration:

Carburetor synchronization, idle speed adjustment, clutch and brake lever adjustments.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Emission Control Systems:

Information on servicing or bypassing emissions-related components (where legal and applicable).

Diagnostic Tools:

Information on using common diagnostic tools like multimeters, compression testers, and vacuum gauges.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners and bolts throughout the motorcycle.

Wiring Diagrams:

Detailed electrical schematics illustrating the complete wiring harness and component connections.

Clearances And Tolerances:

Specific measurements for engine component clearances, bearing tolerances, and other critical specifications.

Frame Inspection:

Procedures for inspecting the frame for damage or cracks, and for handling frame-related repairs.

Schematics:

Includes detailed schematics for engine components, electrical systems, and chassis parts.

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format) is the most common for digital downloads, offering searchability and scalability.

Digital Quality:

Assumed to be high-resolution scans or digitally created documents, ensuring clarity of text and diagrams.

Digital Availability:

Not applicable (digital download)

Digital Content:

Contains detailed text, exploded diagrams, troubleshooting flowcharts, and technical illustrations.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, DOHC, inline 4-cylinder

Displacement:

599cc

Bore X Stroke:

62.0 mm x 49.6 mm

Compression Ratio:

12.0:1

Valve Train:

4 valves per cylinder, DOHC

Horsepower:

Approx. 95 HP @ 12,000 RPM (estimated, manufacturer may quote slightly different figures)

Torque:

Approx. 60 Nm @ 9,500 RPM (estimated)

Top Speed:

Approx. 220-230 km/h (137-143 mph) (depending on rider and conditions)

Carburetion:

Four Keihin CVK36 carburetors

Fuel Capacity:

20 Liters (4.4 Gallons)

🔧 Transmission

Transmission Type:

6-speed, constant mesh

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed chain

📐 Dimensions

Length:

2085 mm (82.1 in)

Width:

745 mm (29.3 in)

Height:

1205 mm (47.4 in)

Wheelbase:

1440 mm (56.7 in)

Ground Clearance:

140 mm (5.5 in)

Dry Weight:

190 kg (419 lbs)

Wet Weight:

Approx. 208 kg (459 lbs) (fully fueled)

🛡️ Safety Features

Braking System Front:

Dual 298mm discs, 2-piston calipers

Braking System Rear:

210mm disc, 1-piston caliper

Suspension Front:

Telescopic fork, 130mm travel (non-adjustable on base model)

Suspension Rear:

Monoshock, preload adjustable, 130mm travel

Tire Sizes:

Front: 120/70 ZR17, Rear: 160/60 ZR17

Lighting:

Halogen headlights, LED taillight

💡 Technology Features

Dashboard:

Analog tachometer, digital speedometer, fuel gauge, clock, coolant temperature gauge, indicator lights.

Instrument Panel Features:

Trip meter, odometer, oil change indicator (on some models), high-beam indicator, neutral indicator.

ABS:

ABS was an optional feature on some models or markets for this year, check specific bike specifications.

Charging System:

12V electrical system with alternator and battery.

🔧 Maintenance

Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months

Spark Plug Check Interval:

Every 8,000 km (5,000 miles)

Valve Clearance Check:

Every 24,000 km (15,000 miles)

Air Filter Cleaning Interval:

Every 8,000 km (5,000 miles), or more frequently in dusty conditions.

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Coolant Type:

Permanent type antifreeze (ethylene glycol based) with distilled water

Brake Fluid Type:

DOT 4

Transmission Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher (shared with engine oil)

Fairing Vibration:

Some owners reported minor fairing vibration at certain RPMs, often addressable with minor adjustments or damping materials.

Carburetor Synchronization:

Regular synchronization of the carburetors is crucial for smooth running and optimal performance.

Stalling At Idle:

Can sometimes be related to dirty carburetors, vacuum leaks, or incorrect idle speed adjustment.

Electrical Connections:

Some older models might exhibit issues with corroded electrical connectors, particularly in exposed areas. Regular inspection and dielectric grease application can prevent this.

Chain And Sprockets:

Regular lubrication and adjustment are critical. Worn chains and sprockets can cause performance issues and premature wear.

📚 Vehicle History

Yamaha Motorcycles:

Yamaha Motor Company has a long and storied history in motorcycle design and manufacturing, known for its innovative engines, sporting prowess, and diverse model lineup.

Fzs600 Fazer Lineage:

The FZS600 Fazer was introduced in 1998 as a faired version of the popular naked FZR600R and subsequently the FZS600 (naked) and YZF600R (sportbike). It aimed to combine the performance of a 600cc inline-four with the comfort and practicality for longer rides and commuting.

Engines Used:

Primarily utilized the 599cc inline-four engine, a derivative of Yamaha's successful 600cc sportbike powerplant.

Production Period:

1998-2003 (replaced by the FZS600S and later FZ6 models)

🏆 Awards & Recognition

Motorcycle Press Reviews:

While specific awards for the 2000 FZS600 Fazer might not be documented, it was generally well-received by the motorcycle press for its versatility, smooth engine, and value for money.