Primary Coverage:
Service, Repair, Diagnostics, Maintenance, Troubleshooting
Specific Sections Listed:
General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Combustion Specs, Transmission and Gear Box, Front Wheel and Steering System, Drive Train, Fenders and Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Estimated Page Count:
Extensive (indicative of dealership-level detail)
Type:
Service Repair Manual
Engine:
Complete engine overhaul, component testing, troubleshooting, specifications
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, pressure testing, carburetor (if applicable on older models), troubleshooting
Lubrication Cooling:
Oil pump, oil filter, oil passages, cooling system (radiator, fan, coolant, water pump), thermal management
Transmission Drivetrain:
Automatic transmission (Ultramatic), gearbox, differentials, drive shafts, CV joints, wheel hub assembly, maintenance, repair, troubleshooting
Electrical System:
Wiring diagrams, lighting, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, ECU diagnostics, sensors, fault finding
Suspension Steering:
Front and rear suspension components, shocks, springs, A-arms, steering system, tie rods, bearings, wheel alignment
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, parking brake, bleeding procedures, troubleshooting
Bodywork Chassis:
Fenders, plastics, body panels, seat, frame inspection, mounting hardware
Maintenance:
Routine service checks, fluid changes, filter replacement, spark plug service, brake adjustments, lubrication points
Repair Overhaul:
Complete engine rebuild, transmission overhaul, suspension component replacement, electrical component repair, brake system service
Diagnostics Troubleshooting:
Systematic troubleshooting guides for common and advanced issues, diagnostic codes, symptom-based problem solving
Installation Removal:
Step-by-step procedures for removing and installing major components like engine, transmission, wheels, and body panels
Level:
Dealership Technician Level
Diagnostic Tools:
References to specialized tools and diagnostic equipment used by technicians
Specifications:
Torque specifications, tolerances, clearances, diagnostic values, fluid capacities, electrical resistance values
โ๏ธ Engine Specifications
Engine Type:
4-Stroke, DOHC, 4-Valve, Liquid-Cooled, Single-Cylinder
Displacement:
686cc (approximate, can vary slightly by year)
Bore X Stroke:
Refer to specific year model for exact dimensions (e.g., 100 mm x 83.9 mm)
Horsepower:
Approximately 45-50 HP (varies by year and tuning)
Torque:
Approximately 40-45 lb-ft (varies by year)
Injection Type:
Mikuni 44mm throttle body with Yamaha Fuel Injection (YFI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum)
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 or 20W-40 depending on temperature)
Oil Capacity:
Approx. 2.1 Liters (with filter change)
Coolant Type:
Yamaha All-Weather Coolant (or equivalent 50/50 mix of Ethylene Glycol)
Initial Break In:
First service typically at 100 miles or 1 month, covering oil change, filter inspection, and general check.
Routine Oil Change:
Every 1000 miles or 12 months, whichever comes first.
Air Filter Inspection:
Inspect every 3 months or 500 miles, clean or replace as needed.
Spark Plug Service:
Inspect and gap every 1000 miles or 12 months, replace as needed.
Brake Fluid Flush:
Recommended every 24 months or as needed based on inspection.
Engine Oil:
Yamalube 4 (or equivalent API SG/SH/SJ/SL/SM/SN, JASO MA, SAE 10W-30 or 20W-40)
Coolant:
Yamaha All-Weather Coolant (or equivalent Ethylene Glycol based, 50/50 mix)
Gear Oil:
Yamaha Gear Oil (or equivalent SAE 80 Hypoid Gear Oil)
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Common Wear Items:
Brake pads, wheel bearings, CV joint boots, drive belts (though Ultramatic has a clutch system rather than a typical belt drive for primary power transmission).
Potential Electrical Issues:
While generally reliable, charging system components (stator, regulator/rectifier) can be susceptible to failure over time due to heat and vibration.
Yamaha Atv Legacy:
Yamaha has been a pioneer in the ATV industry, known for innovation and reliability since the introduction of the first production ATV, the Yamaha AT-1.
Grizzly Lineage:
The Grizzly line has consistently represented Yamaha's commitment to powerful, feature-rich, and capable utility ATVs, with the 700cc model being a flagship offering.
Manufacturing Origin:
Typically manufactured in Japan or the United States, depending on the specific model year and production run.
First Generation Introduction:
The 700cc Grizzly platform was introduced around 2007, replacing or augmenting previous generations of Yamaha utility ATVs.