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Yamaha GS340 Snowmobile Full Service & Repair Manual

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This manual covers the Yamaha GS340 snowmobile, a model renowned for its performance-oriented design and engineering quality. Produced likely between the late 1970s and mid-1980s, the GS340 features a robust...
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Type: Snowmobile
Vendor:
Sku: 150296
Yamaha GS340 Snowmobile Full Service & Repair Manual
This manual covers the Yamaha GS340 snowmobile, a model renowned for its performance-oriented design and engineering quality. Produced likely between the late 1970s and mid-1980s, the GS340 features a robust two-stroke, air-cooled twin-cylinder engine, typically producing around 30-40 horsepower, and utilizes a dual Mikuni carburetor setup for efficient fuel delivery. Its reliable construction and innovative features, such as the automatic Continuously Variable Transmission (CVT) with a V-belt drive system and a dual clutch setup, made it a popular choice for trail riding and recreational use. Yamaha's heritage in powersports ensures a high standard of reliability and performance in this model. This comprehensive Factory Service & Repair Workshop Manual provides complete service and repair information for the Yamaha GS340 snowmobile. It is designed for DIY enthusiasts, independent repair shops, and professional mechanics, offering hundreds of pages of detailed instructions, diagrams, and exploded views. The manual covers all essential systems, including the engine, fuel, ignition, lubrication, cooling, exhaust, drivetrain, suspension, braking, steering, electrical, and track systems. It details routine maintenance, troubleshooting procedures, engine repair, component overhauls, and electrical diagnostics, providing professional-level detail for accurate repairs and maintenance. The manual offers permanent, unlimited access for life, eliminating recurring fees.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
GS340
Type:
Snowmobile
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and professional mechanics seeking authoritative repair information.
Competitive Analysis
Value Proposition:
Offers comprehensive, factory-level repair data without ongoing costs, distinguishing it from subscription-based services or limited-coverage manuals.
Key Features
Documentation Quality:
Features hundreds of pages with detailed photos, diagrams, and exploded views to facilitate accurate repairs.
License Model:
Permanent, unlimited access for life, eliminating recurring fees or licensing limitations.
📋 Manual Details
Coverage Areas
Main Coverage:
Complete Service and Repair
Page Count
Estimated Page Count:
Hundreds
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive coverage of engine disassembly, assembly, tuning, and troubleshooting for the GS340 engine.
Fuel System:
Detailed procedures for carburetor inspection, cleaning, adjustment, fuel pump service, and fuel line maintenance.
Ignition System:
Troubleshooting and repair of the ignition system, including spark plug specifications, timing adjustments, and CDI unit diagnostics.
Lubrication System:
Maintenance and service of the oil pump, oil lines, and oil filter (if applicable) for proper engine lubrication.
Cooling System:
Information on radiator, fan, coolant checks, and related components for maintaining optimal operating temperature.
Exhaust System:
Inspection and repair of the exhaust manifold, muffler, and associated components.
Drivetrain:
Coverage of the clutch system (drive and driven), belt inspection and replacement, and chain case (if applicable) maintenance.
Suspension System:
Maintenance and repair of front and rear suspension components, including shocks, springs, and linkage systems.
Braking System:
Service and troubleshooting for the brake system, including caliper, rotor, and hydraulic line maintenance.
Steering System:
Procedures for inspecting and repairing steering components, including tie rods and steering column.
Electrical System:
Diagnostics and repair of lighting, instrumentation, starter system, and battery charging systems.
Track System:
Inspection, adjustment, and replacement procedures for the snowmobile track and idler wheels.
Procedures Included
Routine Maintenance:
Step-by-step guidance for all routine maintenance tasks, including fluid changes, lubrication, and inspections.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues.
Engine Repair:
Detailed instructions for engine rebuilds, including piston and cylinder service, crankshaft inspection, and gasket replacement.
Component Overhaul:
Procedures for overhauling major components such as carburetors, clutches, and brake calipers.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and troubleshooting for electrical system faults.
Suspension Adjustment:
Guidance on adjusting suspension settings for optimal performance and rider comfort.
Clutch Service:
Detailed instructions for clutch disassembly, cleaning, inspection, and reassembly, including roller and spring replacement.
Track Tension Adjustment:
Correct procedures for setting and maintaining track tension for longevity and performance.
Bodywork Repair:
Information on body panel removal, installation, and minor repair procedures.
Technical Depth
Depth:
Professional-level detail suitable for complete engine rebuilds, advanced diagnostics, and in-depth system troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Licensing
License:
Lifetime use, no expiry dates, no renewal fees
Compatibility
Os Compatibility:
Windows and macOS
Access
Device Compatibility:
Computers, tablets, and smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, air-cooled twin cylinder engine (specific displacement of 339cc is common for this series, though exact year may vary)
Performance
Horsepower Estimate:
Approximately 30-40 HP (typical for this class and era)
Torque Estimate:
Variable based on RPM, crucial for low-end pull.
Fuel System
Carburetor Type:
Dual Mikuni carburetors (common configuration for Yamaha performance engines of this era)
Fuel Type:
Regular unleaded gasoline mixed with two-stroke oil
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) - Yamaha's "Autolube" system for oil injection is also a key feature.
Drive System:
Chain drive to the track
Features
Clutch System:
Dual clutch system (Drive clutch and Driven clutch) featuring centrifugal weights and spring mechanisms for automatic ratio changes.
Belt Drive:
V-belt drive system for the CVT
📐 Dimensions
Exterior
Overall Length:
Varies by specific model year, typically around 100-110 inches
Weights
Dry Weight:
Typically in the range of 350-400 lbs
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake, typically on the driveshaft or jackshaft
Passive Features
Kill Switch:
Integrated kill switch/lanyard often found on handlebars for emergency shutoff.
💡 Technology Features
Infotainment
Instrumentation:
Basic dashboard with speedometer, tachometer, odometer, and indicator lights for oil level, engine temperature, and neutral.
Driver Assistance
Engine Management:
Basic CDI ignition control, no advanced electronic rider aids.
🔧 Maintenance
Service Intervals
Spark Plug Replacement:
Recommend checking and replacing at specified mileage or annually, depending on usage.
Drive Belt Inspection:
Regular inspection for wear, cracks, and proper tension is critical. Replacement intervals vary based on usage and condition.
Clutch Maintenance:
Periodic cleaning and lubrication of clutch sheaves and rollers recommended, especially after heavy use.
Fluid Specifications
Two Stroke Oil:
Yamaha's "Yamalube" or equivalent high-quality, API-TC rated two-stroke engine oil is essential for pre-mixing or oil injection systems.
Gear Oil:
Specific gear oil viscosity and type for the chaincase or final drive (refer to manual for exact specifications).
Known Issues
Carburetor Fouling:
Common issue due to fuel quality or prolonged storage, requiring cleaning and proper jetting.
Clutch Wear:
Sheave wear, roller degradation, and spring fatigue can lead to poor performance and belt slippage.
Track Tension:
Improper track tension can cause accelerated wear on the track, sliders, and drive sprockets.
Suspension Bushings:
Wear and tear on suspension bushings can lead to play and affect handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, renowned for its high-performance engines and innovation in powersports.
Model Evolution
Series Context:
The GS series represented Yamaha's entry into the performance-oriented trail snowmobile market in the late 1970s and early 1980s.
Production
Production Era:
Likely produced in the late 1970s to mid-1980s. Specific year covered by manual needs verification.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Yamaha snowmobiles from this era were known for their reliability and performance, establishing a strong brand presence.
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