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Yamaha Libero G5 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Libero G5 Generation Generation Name: First Generation Codes Platform Code: N/A 👋 Introduction Market Position Segment: Lightweight motorcycle, commuter segment. Competitive Analysis Key...
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Type: Motorcycle
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Sku: 153782
Yamaha Libero G5 2006-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Libero G5
Generation
Generation Name:
First Generation
Codes
Platform Code:
N/A
👋 Introduction
Market Position
Segment:
Lightweight motorcycle, commuter segment.
Competitive Analysis
Key Competitors:
Honda CG series, Bajaj Discover series, TVS Star City.
Key Features
Unique Selling Points:
Reliability, fuel efficiency, ease of maintenance, affordable ownership.
Target Audience
User Base:
DIY enthusiasts, independent motorcycle mechanics, fleet owners.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010
Page Count
Total Pages:
209
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, inspection, troubleshooting, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system.
Transmission:
Gearbox, clutch, drive shafts, lubrication, maintenance, repair, removal, installation.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, brakes (front and rear).
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, indicators, instrumentation, ignition system components.
Body And Frame:
Body panels, fairings, seats, fuel tank, handlebars, footrests, basic structural information.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment, brake adjustments, fluid level checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding based on symptoms.
Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Adjustments:
Carburetor adjustments, valve clearance adjustments, clutch and brake lever adjustments, throttle cable adjustments.
Technical Depth
Diagnostic Level:
Comprehensive troubleshooting guides with symptom-based diagnostics and electrical system analysis.
Repair Level:
Detailed procedures for complete engine rebuilds, transmission overhauls, and suspension component replacement.
Information Type:
Includes special notes, important points, service data, precautions, tightening torques, and wear limits.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, clear text and images, optimized for readability.
Print Quality
Printability:
Yes, all pages are printable for hard copy reference.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Type:
N/A (Digital PDF format)
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Requirements
Software Requirement:
Adobe Reader or compatible PDF viewer required.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve, single-cylinder, air-cooled.
Displacement:
Approximately 149cc (based on common configurations for this model class and year range; specific value requires manual lookup).
Performance
Horsepower:
Estimated 12-14 HP (specific figures vary by market and tuning; manual will confirm).
Torque:
Estimated 10-12 Nm (specific figures vary by market and tuning; manual will confirm).
Fuel System
Carburetion:
CV-type carburetor (specific model and jetting detailed in manual).
Fuel Capacity:
Approx. 13 liters (manual will provide exact specification).
Lubrication
Oil Type Capacity:
Yamaha recommends specific grades (e.g., SAE 20W-40 or 10W-40); capacity approx. 1.0-1.2 liters (refer to manual for exact specifications and part numbers).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh.
Optional
Optional Transmissions:
N/A (typically single transmission option for this model).
Features
Clutch Type:
Wet, multiple-disc.
Final Drive:
Chain drive.
Fluid Specifications
Transmission Oil:
Yamalube or equivalent motorcycle gear oil (refer to manual for specific grade and capacity).
📐 Dimensions
Exterior
Overall Length:
Approx. 1990 mm (manual will provide exact specification).
Overall Width:
Approx. 740 mm (manual will provide exact specification).
Overall Height:
Approx. 1055 mm (manual will provide exact specification).
Weights
Dry Weight:
Approx. 120-125 kg (manual will provide exact specification).
Curb Weight:
Approx. 128-133 kg (manual will provide exact specification).
Wheelbase
Wheelbase:
Approx. 1295 mm (manual will provide exact specification).
Ground Clearance
Ground Clearance:
Approx. 160 mm (manual will provide exact specification).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like cars; safety relies on design and rider behavior.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (specific caliper/drum details in manual).
Suspension Features:
Front: Telescopic forks; Rear: Swingarm with monoshock or twin shocks (manual will specify).
Passive Features
Lighting System:
Halogen headlight, LED or incandescent tail light and indicators.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (basic instrumentation, no advanced infotainment systems).
Driver Assistance
Assistance Features:
N/A (basic mechanical systems, no electronic driver assistance).
Connectivity
Connectivity Features:
N/A.
Instrumentation
Dashboard Features:
Analog speedometer, tachometer (optional/market dependent), fuel gauge, turn signal indicators, high beam indicator, neutral indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km or 6 months, whichever comes first (refer to manual for exact Yamaha recommendation).
Chain Maintenance Interval:
Lubrication and adjustment every 500-1000 km (refer to manual).
Valve Clearance Interval:
Recommended inspection/adjustment every 6,000-10,000 km (refer to manual).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type and replacement interval).
Fork Oil:
Specific viscosity and quantity for front forks (refer to manual).
Known Issues
Common Wear Items:
Clutch plates, spark plugs, chain and sprockets, brake pads/shoes, air filter, carburetor jetting degradation over time.
Potential Problems:
Carburetor fouling, minor electrical connection issues, starter motor wear, suspension seal leaks (refer to manual for detailed troubleshooting).
Tools Required
Special Tools:
Manual lists specific Yamaha special tools for various procedures, e.g., flywheel holder, valve shim tools, clutch holder (detailed in manual).
Lubricant Recommendations
Yamaha Recommendations:
Always use genuine Yamalube products or equivalents as specified in the manual for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, it has a rich history of innovation and performance in motorsports and road-going vehicles.
Model Evolution
Libero G5 History:
The Libero G5 is part of Yamaha's lineage of reliable and economical commuter motorcycles, often positioned as a practical and affordable option for daily transportation.
Production
Manufacturing Locations:
Primarily manufactured in India by India Yamaha Motor Pvt. Ltd., and potentially other Yamaha global production facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Typically recognized for value, reliability, and fuel efficiency in its segment rather than specific automotive awards.
Ratings
Reliability Ratings:
Generally regarded as a reliable motorcycle for its class, particularly in developing markets.
Certifications
Emissions Standards:
Complies with prevailing emissions standards for the respective model years and markets (details in manual if specific standards are cited).
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