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Yamaha Libero G5 2006-2010 Workshop Service Repair Manual

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This manual covers the Yamaha Libero G5, a lightweight motorcycle designed for the commuter segment, produced for the model years 2006 through 2010. Known for its reliability, fuel efficiency, and...
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Type: Motorcycle
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Sku: 153782
Yamaha Libero G5 2006-2010 Workshop Service Repair Manual
This manual covers the Yamaha Libero G5, a lightweight motorcycle designed for the commuter segment, produced for the model years 2006 through 2010. Known for its reliability, fuel efficiency, and ease of maintenance, the Libero G5 is a practical choice for daily transportation. Its engineering prioritizes affordability and dependable performance, making it a competitive option against similar models from other manufacturers. This first-generation model offers essential features for its intended user base, including DIY enthusiasts and independent mechanics. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of the Yamaha Libero G5. It covers all major systems, including the engine, transmission, chassis, and electrical components, with specific instructions for scheduled maintenance, component overhauls, and adjustments. The manual includes systematic diagnostic procedures, wiring diagrams, technical specifications, and safety guidelines, empowering owners and technicians to effectively maintain and service the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Libero G5
Generation
Generation Name:
First Generation
Codes
Platform Code:
N/A
👋 Introduction
Market Position
Segment:
Lightweight motorcycle, commuter segment.
Competitive Analysis
Key Competitors:
Honda CG series, Bajaj Discover series, TVS Star City.
Key Features
Unique Selling Points:
Reliability, fuel efficiency, ease of maintenance, affordable ownership.
Target Audience
User Base:
DIY enthusiasts, independent motorcycle mechanics, fleet owners.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010
Page Count
Total Pages:
209
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, inspection, troubleshooting, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system.
Transmission:
Gearbox, clutch, drive shafts, lubrication, maintenance, repair, removal, installation.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, brakes (front and rear).
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, indicators, instrumentation, ignition system components.
Body And Frame:
Body panels, fairings, seats, fuel tank, handlebars, footrests, basic structural information.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment, brake adjustments, fluid level checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding based on symptoms.
Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Adjustments:
Carburetor adjustments, valve clearance adjustments, clutch and brake lever adjustments, throttle cable adjustments.
Technical Depth
Diagnostic Level:
Comprehensive troubleshooting guides with symptom-based diagnostics and electrical system analysis.
Repair Level:
Detailed procedures for complete engine rebuilds, transmission overhauls, and suspension component replacement.
Information Type:
Includes special notes, important points, service data, precautions, tightening torques, and wear limits.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, clear text and images, optimized for readability.
Print Quality
Printability:
Yes, all pages are printable for hard copy reference.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Type:
N/A (Digital PDF format)
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Requirements
Software Requirement:
Adobe Reader or compatible PDF viewer required.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve, single-cylinder, air-cooled.
Displacement:
Approximately 149cc (based on common configurations for this model class and year range; specific value requires manual lookup).
Performance
Horsepower:
Estimated 12-14 HP (specific figures vary by market and tuning; manual will confirm).
Torque:
Estimated 10-12 Nm (specific figures vary by market and tuning; manual will confirm).
Fuel System
Carburetion:
CV-type carburetor (specific model and jetting detailed in manual).
Fuel Capacity:
Approx. 13 liters (manual will provide exact specification).
Lubrication
Oil Type Capacity:
Yamaha recommends specific grades (e.g., SAE 20W-40 or 10W-40); capacity approx. 1.0-1.2 liters (refer to manual for exact specifications and part numbers).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh.
Optional
Optional Transmissions:
N/A (typically single transmission option for this model).
Features
Clutch Type:
Wet, multiple-disc.
Final Drive:
Chain drive.
Fluid Specifications
Transmission Oil:
Yamalube or equivalent motorcycle gear oil (refer to manual for specific grade and capacity).
📐 Dimensions
Exterior
Overall Length:
Approx. 1990 mm (manual will provide exact specification).
Overall Width:
Approx. 740 mm (manual will provide exact specification).
Overall Height:
Approx. 1055 mm (manual will provide exact specification).
Weights
Dry Weight:
Approx. 120-125 kg (manual will provide exact specification).
Curb Weight:
Approx. 128-133 kg (manual will provide exact specification).
Wheelbase
Wheelbase:
Approx. 1295 mm (manual will provide exact specification).
Ground Clearance
Ground Clearance:
Approx. 160 mm (manual will provide exact specification).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like cars; safety relies on design and rider behavior.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (specific caliper/drum details in manual).
Suspension Features:
Front: Telescopic forks; Rear: Swingarm with monoshock or twin shocks (manual will specify).
Passive Features
Lighting System:
Halogen headlight, LED or incandescent tail light and indicators.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (basic instrumentation, no advanced infotainment systems).
Driver Assistance
Assistance Features:
N/A (basic mechanical systems, no electronic driver assistance).
Connectivity
Connectivity Features:
N/A.
Instrumentation
Dashboard Features:
Analog speedometer, tachometer (optional/market dependent), fuel gauge, turn signal indicators, high beam indicator, neutral indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km or 6 months, whichever comes first (refer to manual for exact Yamaha recommendation).
Chain Maintenance Interval:
Lubrication and adjustment every 500-1000 km (refer to manual).
Valve Clearance Interval:
Recommended inspection/adjustment every 6,000-10,000 km (refer to manual).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type and replacement interval).
Fork Oil:
Specific viscosity and quantity for front forks (refer to manual).
Known Issues
Common Wear Items:
Clutch plates, spark plugs, chain and sprockets, brake pads/shoes, air filter, carburetor jetting degradation over time.
Potential Problems:
Carburetor fouling, minor electrical connection issues, starter motor wear, suspension seal leaks (refer to manual for detailed troubleshooting).
Tools Required
Special Tools:
Manual lists specific Yamaha special tools for various procedures, e.g., flywheel holder, valve shim tools, clutch holder (detailed in manual).
Lubricant Recommendations
Yamaha Recommendations:
Always use genuine Yamalube products or equivalents as specified in the manual for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, it has a rich history of innovation and performance in motorsports and road-going vehicles.
Model Evolution
Libero G5 History:
The Libero G5 is part of Yamaha's lineage of reliable and economical commuter motorcycles, often positioned as a practical and affordable option for daily transportation.
Production
Manufacturing Locations:
Primarily manufactured in India by India Yamaha Motor Pvt. Ltd., and potentially other Yamaha global production facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Typically recognized for value, reliability, and fuel efficiency in its segment rather than specific automotive awards.
Ratings
Reliability Ratings:
Generally regarded as a reliable motorcycle for its class, particularly in developing markets.
Certifications
Emissions Standards:
Complies with prevailing emissions standards for the respective model years and markets (details in manual if specific standards are cited).
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