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Yamaha Majesty 250 1995-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Majesty 250 Generation Code: YP250 Codes Chassis Codes: SG02J 👋 Introduction Market Position Scooter Segment: Mid-size automatic scooter, popular in urban commuting and...
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Yamaha Majesty 250 1995-1999 Workshop Service Repair ManualYamaha Majesty 250 1995-1999 Workshop Service Repair ManualYamaha Majesty 250 1995-1999 Workshop Service Repair ManualYamaha Majesty 250 1995-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty 250
Generation Code:
YP250
Codes
Chassis Codes:
SG02J
👋 Introduction
Market Position
Scooter Segment:
Mid-size automatic scooter, popular in urban commuting and light touring.
Competitive Analysis
Key Competitors:
Honda Forza 250, Suzuki Burgman 250, Aprilia Leonardo 250.
Key Features
Vehicle Appeal:
Comfortable riding position, ample underseat storage, smooth power delivery, reliable performance, spacious design.
Manual Value Proposition
User Benefit:
Empowers owners and technicians with the knowledge to perform maintenance, diagnose issues, and execute repairs effectively, saving time and money.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1995, 1996, 1997, 1998, 1999
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this era's workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Engine disassembly, inspection, assembly, tuning, lubrication, cooling system, fuel system (carburetor, fuel pump), ignition system, exhaust system.
Transmission Service:
Continuously Variable Transmission (CVT) operation, belt inspection and replacement, clutch assembly, variator maintenance, gearbox lubrication.
Chassis Service:
Frame inspection, suspension (front forks, rear shock absorber) disassembly, overhaul, and adjustment, steering system, wheel bearing maintenance.
Brake System:
Front and rear brake caliper maintenance, brake pad replacement, brake disc inspection, hydraulic system bleeding, master cylinder overhaul.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, starter motor, charging system (stator, rectifier/regulator), ignition coil, fuses, relays, instrument panel.
Bodywork And Trim:
Panel removal and installation, seat maintenance, storage compartment access, fairing components, lighting fixture installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks and replacement, air filter cleaning/replacement, drive belt inspection, brake fluid changes, coolant checks.
Troubleshooting Guides:
Diagnostic procedures for common starting problems, running issues, electrical faults, braking system anomalies, and performance degradation.
Component Overhaul:
Detailed step-by-step instructions for disassembling, cleaning, inspecting, measuring, and reassembling key engine and transmission components.
Technical Specifications Data:
Torque specifications for all fasteners, engine clearances, valve timings, fluid capacities, electrical resistance values, and dimensional data.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures.
Diagnostic Capabilities:
Focus on systematic troubleshooting and fault finding using visual inspections, basic tools, and understanding of system operation.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable, and searchable PDF for easy navigation and accurate information retrieval.
Print Quality
Print Readability:
Optimized for printing, with clear diagrams and legible text for workshop use.
Binding Type
Digital Format Advantage:
Instant download, accessible on multiple devices, easily searchable.
Paper Type
Digital Convenience:
No physical binding, offering flexibility and portability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
249 cc (Cubic Centimeters)
Bore X Stroke:
70.0 mm x 64.4 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 21 PS @ 7,500 rpm (Manufacturer specified may vary by region)
Torque:
Approx. 2.2 kg-m @ 6,000 rpm (Manufacturer specified may vary by region)
Fuel System
Fuel Delivery:
Mikuni BS36 carburetor
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type And Capacity:
Yamaha Genuine Oil 10W-40 API SE or SF (1.8 L capacity without filter change, 1.9 L with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Gear Reduction:
2.603/1.870/1.381 (final drive ratios, typical)
Features
Drive System:
Belt drive to rear wheel
Fluid Type
Gear Oil Specification:
Yamalube Gear Oil (GL-4 80W-90 or equivalent)
📐 Dimensions
Exterior
Length:
2155 mm (Approx.)
Width:
760 mm (Approx.)
Height:
1390 mm (Approx.)
Wheelbase:
1545 mm (Approx.)
Weights
Dry Weight:
179 kg (Approx.)
Wet Weight:
191 kg (Approx., with all fluids)
Fuel Tank Capacity:
12 Liters
Tire Specifications
Front Tire Size:
120/70-14M/C 56P
Rear Tire Size:
140/70-14M/C 62P
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle/Scooter safety is assessed differently than automobiles)
Active Features
Braking System:
Front: Disc brake; Rear: Disc brake
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, indicator lights.
Driver Assistance
Parking Brake:
Handlebar-mounted parking brake lever.
Connectivity
Storage Solutions:
Large underseat storage compartment, front glove box.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 3,000 km or 6 months.
Spark Plug Replacement:
Every 10,000 km (specific plug type and gap detailed in manual).
Cvt Belt Inspection:
Every 10,000 km; replacement recommended every 20,000 km or as needed based on wear.
Brake Fluid Change:
Every 2 years or 20,000 km.
Fluid Specifications
Engine Oil Specification:
Yamaha Genuine Oil 10W-40 API SE or SF
Coolant Specification:
Yamaha Coolant (50% ethylene glycol mixture with distilled water)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension wear, carburetor jet clogging if fuel is not fresh.
Electrical Components:
Potential for rectifier/regulator failure or stator issues with age, requiring specific diagnostic procedures.
📚 Vehicle History
Brand Heritage
Yamaha History:
Founded in 1887, Yamaha Corporation is renowned for its musical instruments and expanded into motorcycles in 1955, quickly establishing a reputation for innovation and quality.
Model Evolution
Majesty Lineage:
The Majesty 250 (YP250) was a key model in Yamaha's maxi-scooter lineup, offering a blend of comfort, performance, and practicality for longer commutes and touring.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other Yamaha facilities globally.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its comfort and practicality, particularly in European markets where maxi-scooters gained popularity.
Ratings
Reliability Reputation:
Yamaha's reputation for robust engineering contributes to a generally positive reliability outlook for the Majesty 250.
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