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2005-2007 Yamaha Majesty Motorcycle Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Majesty Model Variant: YP250/YP250A Year: 2005-2007 Codes Engine Code Series: 5SJ 👋 Introduction Market Position Positioning: Yamaha's Majesty series is positioned as a...
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Type: Motorcycle
Vendor:
Sku: 118408
2005-2007 Yamaha Majesty Motorcycle Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty
Model Variant:
YP250/YP250A
Year:
2005-2007
Codes
Engine Code Series:
5SJ
👋 Introduction
Market Position
Positioning:
Yamaha's Majesty series is positioned as a premium, comfortable, and practical maxi-scooter, blending commuter functionality with touring capabilities.
Competitive Analysis
Competitors:
Competed with other maxi-scooters from brands like Honda (Silver Wing), Suzuki (Burgman), and Kymco during its production run.
Key Features
Features:
Spacious under-seat storage, comfortable ergonomics, large fairing for wind protection, automatic transmission, reliable fuel-injected engine.
Manual Value
Value Proposition:
Provides detailed, step-by-step instructions with clear diagrams, enabling owners and technicians to perform maintenance and repairs efficiently and accurately.
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete
Transmission Service:
Complete
Electrical System:
Comprehensive
Frame And Bodywork:
Complete
Suspension And Steering:
Complete
Braking System:
Complete
Cooling System:
Complete
Fuel System:
Complete
Exhaust System:
Complete
Wheels And Tires:
Complete
Page Count
Pages:
391
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Print (likely digital PDF for sales)
📖 Manual Coverage
Systems Covered
Engine:
250cc liquid-cooled, 4-stroke, SOHC, 2-valve, single cylinder
Transmission:
Automatic CVT (Continuously Variable Transmission) with V-belt
Clutch:
Automatic centrifugal clutch
Fuel System:
Fuel injection (FI) system
Ignition System:
TCI (Transistor Controlled Ignition)
Starting System:
Electric starter
Lubrication System:
Wet sump
Cooling System:
Liquid-cooled, radiator with fan
Electrical System:
12V system, battery, charging system (alternator), lighting, instrumentation, starter motor, ECU
Frame:
Steel tube, underbone type
Front Suspension:
Telescopic fork, coil spring, oil damped
Rear Suspension:
Swingarm, unit swing (engine and transmission assembly), unit type shock absorber
Front Brakes:
Hydraulic disc brake
Rear Brakes:
Hydraulic disc brake
Wheels:
Cast aluminum alloy
Tires:
Tubeless
Steering:
Handlebar, steering shaft, tapered roller bearings
Body Panels:
Fairing, seat, storage compartments, instrumentation panel
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, coolant checks, brake fluid checks, tire pressure checks
Engine Disassembly And Assembly:
Complete teardown and reassembly of engine components
Cylinder Head And Valve Service:
Valve clearance adjustment, valve seat grinding, valve guide replacement
Piston And Connecting Rod Service:
Piston ring replacement, piston inspection, connecting rod bearing inspection
Crankshaft And Bearings Service:
Crankshaft inspection, main bearing replacement
Transmission And Drive System Service:
CVT belt inspection and replacement, clutch weight inspection, drive face inspection, driven face inspection
Fuel Injection System Diagnostics:
Injector cleaning, sensor testing (throttle position sensor, intake air temperature sensor, oxygen sensor), ECU diagnostics
Cooling System Service:
Coolant flush and refill, radiator inspection, fan motor testing, thermostat replacement
Electrical Troubleshooting:
Wiring diagram analysis, circuit testing, component testing (starter, ignition coil, regulator/rectifier)
Brake System Maintenance:
Brake pad replacement, brake fluid flush and bleeding, caliper inspection, master cylinder inspection
Suspension Component Replacement:
Fork seal replacement, fork oil change, shock absorber replacement
Steering Head Bearing Service:
Steering head bearing adjustment and replacement
Bodywork Repair And Refitting:
Fairing repair, panel replacement, seat adjustment
Troubleshooting Guides:
Specific diagnostic flowcharts for common problems
Torque Specifications:
Detailed torque values for all fasteners
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine rebuilds and complex electrical diagnostics
Diagnostics:
Advanced diagnostic procedures for fuel injection and electrical systems
Diagrams:
Detailed exploded diagrams for all major components and assemblies
📊 Manual Specifications
File Format
Format Details:
Likely PDF; searchable text, high-resolution images, printable pages
Print Quality
Print Quality:
High-quality reproduction of original factory manual content
Binding Type
Binding:
Spiral-bound (for printed versions) allowing flat opening on workbenches
Paper Type
Paper Quality:
Durable, possibly gloss or semi-gloss paper for durability in workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
250cc Liquid-cooled, 4-stroke, SOHC, 2-valve, single cylinder
Bore X Stroke:
70.0 mm x 64.4 mm
Displacement:
249.6 cm³ (cc)
Compression Ratio:
11.2:1
Carburetion Or Injection:
Electronic Fuel Injection (FI)
Performance
Horsepower:
Approx. 21.7 HP @ 7,500 rpm (model specific, requires verification from manual)
Torque:
Approx. 22.4 Nm @ 6,000 rpm (model specific, requires verification from manual)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 12 Liters (3.2 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic, V-belt, Continuously Variable Transmission (CVT)
Clutch Type:
Automatic centrifugal dry clutch
Features
Drive Method:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,225 mm (87.6 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,405 mm (55.3 in) with windscreen
Weights
Dry Weight:
Approx. 175 kg (386 lbs)
Wet Weight:
Approx. 187 kg (412 lbs)
Maximum Load Capacity:
Requires verification from manual (typically rider + passenger + cargo)
🛡️ Safety Features
Active Features
Braking System:
Linked braking system (front and rear brakes partially engaged simultaneously) on some models/regions.
Passive Features
Lighting:
Dual headlights, taillight, turn signals, brake lights for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, and warning lights. Manual covers diagnostics and bulb replacement.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on certain models/market variants. Manual will detail its function and service if equipped.
Connectivity
Charging Port:
Some models may have a 12V accessory socket for charging devices. Manual will detail its function and electrical connections.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first (standard recommendation, verify with manual)
Oil Filter Replacement:
At every engine oil change (verify with manual)
Air Filter Cleaning Or Replacement:
Every 4,000 km (2,500 miles) or annual inspection (verify with manual)
Spark Plug Inspection Or Replacement:
Every 8,000 km (5,000 miles) (verify with manual)
Cvt Belt Inspection Or Replacement:
Every 10,000 km (6,000 miles) or as needed based on wear (verify with manual)
Coolant Replacement:
Every 2 years or 20,000 km (verify with manual)
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (SAE 10W-40) or equivalent API SG or higher, JASO MA certified (verify with manual for exact specs)
Engine Oil Capacity:
1.7 Liters (1.8 US qt) for oil change without filter replacement; 1.9 Liters (2.0 US qt) for oil change with filter replacement; 2.1 Liters (2.2 US qt) for total amount after disassembly (verify with manual)
Coolant Type:
Yamaha All Weather Coolant or equivalent high-quality ethylene glycol-based coolant (50% mixture with distilled water) (verify with manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify with manual)
Known Issues
Common Wear Items:
CVT belt, drive rollers, suspension bushings, brake pads, and throttle cables are common wear items that may require periodic replacement.
Potential Issues:
Water pump seal leaks and stator issues have been reported on some models, though not necessarily prevalent on all units. Referencing the manual's troubleshooting section is key.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable and performance-oriented motorcycles and scooters.
Model Evolution
Evolution:
The Majesty series has been a key player in the maxi-scooter market, evolving with technological advancements and rider comfort features over generations.
Production
Production Period:
The Majesty 250 was produced for several years, with the 2005-2007 models representing a specific iteration before potential updates or replacements.
🏆 Awards & Recognition
Recognitions
Recognition Type:
While specific awards for this exact model year might not be readily available, Yamaha's Majesty line has consistently received positive reviews for its practicality, comfort, and reliability within the scooter segment.
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