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Yamaha MAJESTY YP400 Service Repair Manual 2005-2007

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The Yamaha Majesty YP400 is a well-regarded maxi-scooter, produced for the 2005, 2006, and 2007 model years. Designed for comfortable commuting and touring, it offers a compelling blend of performance...
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Yamaha MAJESTY YP400 Service Repair Manual 2005-2007
The Yamaha Majesty YP400 is a well-regarded maxi-scooter, produced for the 2005, 2006, and 2007 model years. Designed for comfortable commuting and touring, it offers a compelling blend of performance and practicality. Its spacious seating, effective wind protection, and generous under-seat storage contribute to an enjoyable riding experience, whether navigating city streets or undertaking longer journeys. The YP400 is powered by a liquid-cooled, 395cc single-cylinder engine featuring electronic fuel injection, delivering a balanced output suitable for varied riding conditions. Its engineering emphasizes reliability and rider comfort, making it a strong contender in its segment. This comprehensive Service Repair Manual for the Yamaha Majesty YP400 covers hundreds of pages of essential information for owners and technicians. It provides detailed procedures for routine maintenance, including oil changes, filter replacements, and drive belt service, alongside in-depth guidance for engine and transmission repair, fuel system diagnostics, and electrical system troubleshooting. The manual also includes critical torque specifications, wiring diagrams, and component identification to ensure accurate and effective maintenance and repair. Its purpose is to serve as the definitive resource for preserving the performance, safety, and longevity of your Yamaha Majesty YP400.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty YP400
Product Name:
Yamaha MAJESTY YP400 Service Repair Manual 2005-2007
Codes
Model Codes:
YP400 (Specific chassis codes may vary by region, but the core platform is consistent for these years)
👋 Introduction
Market Position
Segment:
Maxi-scooter, designed for comfortable commuting and touring.
Competitive Analysis
Competitors:
Competes with other 400cc class maxi-scooters from brands like Suzuki (Burgman 400), Kymco, and Piaggio.
Key Features
Comfort:
Spacious seating, good wind protection, and ample storage contribute to rider comfort.
Performance:
Offers a good balance of power and fuel efficiency for urban and highway use.
Practicality:
Generous under-seat storage and a stable chassis make it a practical choice for daily use.
📋 Manual Details
Coverage Areas
Vehicle Years:
2005, 2006, 2007
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for disassembly, inspection, repair, and reassembly of the 400cc engine.
Transmission Service:
Coverage of the automatic transmission (CVT system), including clutch, variator, and belt maintenance.
Fuel System:
Inclusion of fuel injection system diagnostics, pump, injector service, and fuel tank maintenance.
Electrical System:
Comprehensive wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), starter, and battery maintenance.
Braking System:
Front and rear brake caliper service, hydraulic lines, master cylinders, brake fluid replacement, and ABS (if equipped) system diagnostics.
Suspension And Steering:
Front fork overhaul, rear shock absorber service, steering head bearing inspection and replacement, and linkage adjustments.
Cooling System:
Radiator, coolant pump, thermostat, and fan service; coolant flush and replacement procedures.
Exhaust System:
Exhaust pipe and muffler maintenance, gasket replacement, and emissions control components.
Frame And Bodywork:
Fairing removal and installation, seat mechanisms, luggage compartment access, and chassis component inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, drive belt inspection and replacement, tire pressure checks, and lubrication points.
Troubleshooting Guides:
Diagnostic flowcharts and common problem identification for various systems (e.g., starting issues, poor performance, electrical faults).
Rebuild Procedures:
Detailed step-by-step instructions for rebuilding major components like the engine and transmission.
Torque Specifications:
Critical torque values for all fasteners to ensure proper assembly and prevent damage.
Electrical Diagnostics:
Guidance on using multimeters and diagnostic tools to identify and resolve electrical issues.
Suspension Adjustments:
Instructions for adjusting suspension settings for optimal handling and rider comfort.
Special Tool Requirements:
Identification of specific tools required for certain maintenance and repair tasks.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for engine control unit (ECU) and sensor readings.
Overhaul Detail:
Comprehensive details on dismantling, inspecting, and reassembling all major vehicle components for a full restoration.
Component Identification:
Clear identification of all parts and their functions within each system.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, SOHC, four-valve single-cylinder
Displacement:
395cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
10.0:1 (Typical, refer to manual for exact specification)
Performance
Horsepower:
Approx. 27.7 HP @ 6,000 RPM (Actual figures may vary by region and specific model year)
Torque:
Approx. 26.4 lb-ft @ 5,250 RPM (Actual figures may vary by region and specific model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Yamalube (or equivalent) 10W-40 Synthetic or Semi-Synthetic motorcycle oil
Oil Capacity:
Approx. 1.7 Liters (with filter change)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug Type:
CR9E (Denso) or equivalent
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A
Features
Drive Type:
Belt drive
Final Drive:
Gear drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2270 mm (89.4 in)
Overall Width:
Approx. 770 mm (30.3 in)
Overall Height:
Approx. 1425 mm (56.1 in)
Seat Height:
Approx. 740 mm (29.1 in)
Weights
Dry Weight:
Approx. 198 kg (437 lbs)
Wet Weight:
Approx. 207 kg (456 lbs)
Fuel Capacity:
14 Liters (3.7 US gal)
Cargo
Under Seat Storage:
Spacious under-seat compartment capable of storing a full-face helmet and more.
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed with integrated lighting, reliable braking, and a stable chassis for rider safety.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear. Some models may feature ABS (Anti-lock Braking System).
Lighting System:
Multi-reflector headlight, LED taillight, and turn signals for enhanced visibility.
Passive Features
Chassis Design:
Steel tube frame provides a rigid and stable platform.
💡 Technology Features
Infotainment
Infotainment Features:
Focus is on practical functionality rather than advanced infotainment. Features include a multi-function digital display.
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) enhances rider safety during braking.
Connectivity
Connectivity Options:
N/A (Vehicle does not typically feature Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 3,000 km, replace as needed.
Drive Belt Inspection:
Every 6,000 km, replace at 12,000 km or if wear is evident.
Spark Plug Replacement:
Every 6,000 km or 1 year.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Coolant Type:
Yamaha Super Coolant (or equivalent) - Ethylene glycol based, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt, front fork seals, brake pads, and battery are common wear items that may require periodic replacement.
Potential Failures:
While generally reliable, some owners report occasional issues with the starter motor or regulator/rectifier, especially with higher mileage. Proper maintenance is key.
📚 Vehicle History
Brand Heritage
Yamaha History:
Yamaha Motor Company, a Japanese manufacturer, is renowned for its long history of producing high-quality motorcycles, scooters, and musical instruments.
Model Evolution
Majesty Lineage:
The Majesty series is Yamaha's line of comfortable and practical maxi-scooters, with the YP400 representing a significant displacement in the lineup, offering enhanced performance for longer rides.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some components sourced globally.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards are not widely publicized for individual model years, the Majesty line is recognized for its comfort, practicality, and reliability in the maxi-scooter market.
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