General Information:
Comprehensive overview, identification, safety precautions.
Periodic Inspection And Adjustment:
Detailed schedules and procedures for routine maintenance.
Chassis:
Frame, suspension, steering, track, skis, body panels.
Power Train:
Drive clutch, driven clutch, chaincase, driveshaft, driven shaft.
Engine:
Complete engine tear down, rebuild, internal components, timing, compression tests.
Cooling System:
Radiator, coolant, hoses, fan (if applicable), heat exchangers.
Carburetion:
Carburetor identification, adjustment, rebuilding, jetting, synchronization.
Electrical:
Ignition system, lighting, charging system, wiring diagrams, troubleshooting.
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), filters.
Lubrication:
Lubrication points, oil types, capacities, service.
Seats System:
Seat removal, installation, and associated components.
Locks:
Handlebar locks, storage compartment latches.
Brakes:
Brake system components, fluid, adjustment, maintenance.
Maintenance:
Scheduled maintenance, lubrication, adjustments, inspections.
Troubleshooting:
Diagnostic procedures for common and complex issues.
Repair:
Step-by-step repair instructions for all major systems.
Rebuild:
Complete engine and component rebuild procedures.
Disassembly And Assembly:
Detailed guides for complete machine teardown and reassembly.
Installation:
Procedures for installing new or replacement parts.
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting trees.
Repair Level:
Full range from basic maintenance to complete engine rebuilds.
Illustration Detail:
Hundreds of detailed illustrations, exploded diagrams, and photos.
Wiring Schematics:
Comprehensive and detailed wiring diagrams.
Torque Specifications:
Specific torque values for all critical fasteners.
Engine Type:
2-stroke, Reed Valve, Fan Cooled (Likely configuration for this era/model line)
Cylinder Arrangement:
Parallel Twin (MM600), Parallel Twin (MM700)
Bore Stroke Mm 600:
Specific values found within the manual (e.g., 73 x 73 mm for a typical 597cc twin).
Bore Stroke Mm 700:
Specific values found within the manual (e.g., 80 x 73 mm for a typical 734cc twin).
Horsepower Hp 600:
Refer to manual for exact figures, typically in the 80-100 HP range.
Horsepower Hp 700:
Refer to manual for exact figures, typically in the 100-120 HP range.
Carburetor Type:
Dual Mikuni VM Series (common for this era, specific model number in manual).
Fuel Type:
Unleaded gasoline (refer to manual for octane rating).
Oil Mixture:
Premix or Oil Injection system (manual will specify exact type and procedure).
Transmission Type:
CVT (Continuously Variable Transmission) with Torque Sensing Drive Clutch and Variable Ratio Driven Clutch.
Drive Clutch Engagement Rpm:
Specific engagement RPM specified in manual (crucial for clutch tuning).
Driven Clutch Shift Pattern:
Detailed information on driven clutch operation and adjustments in manual.
Chaincase Lubrication:
Specifications for chaincase oil type and fill level.
Safety Features Coverage:
Manual covers safety precautions, proper operation, and component safety checks.
Braking System:
Hydraulic disc brake system (details on fluid, pads, rotor inspection).
Kill Switch:
Procedure for testing and ensuring proper function.
Initial Service:
Recommendations for break-in service (if applicable).
Engine Oil Change Interval:
Specific intervals for chaincase oil and 2-stroke oil (if oil injected).
Spark Plug Replacement:
Recommended replacement intervals and proper gap specifications.
Track Tension Adjustment:
Schedule and procedure for checking and adjusting track tension.
Engine Oil Type 2 Stroke:
Specific Yamaha 2M oil or equivalent, with recommended mix ratio or injection system type.
Chaincase Oil Type:
Yamalube Gear Oil or equivalent API GL-4 SAE 80 (specific grade in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Clutch Wear:
Manual provides inspection and replacement procedures for clutch components common to high mileage.
Carburetor Icing:
Troubleshooting and prevention tips for carburetor icing in cold conditions.
Track Condition:
Guidance on inspecting track for wear, damage, and proper alignment.
