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Yamaha QT50 QT 50 1979-1992 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: QT50 Model Variant: QT 50 Codes Model Code: QT50 Generation Production Years: 1979-1992 👋 Introduction Market Position Category: Lightweight Scooter / Moped Target...
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Sku: 55149
Yamaha QT50 QT 50 1979-1992 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
QT50
Model Variant:
QT 50
Codes
Model Code:
QT50
Generation
Production Years:
1979-1992
👋 Introduction
Market Position
Category:
Lightweight Scooter / Moped
Target Audience:
Commuters, recreational riders, vintage scooter enthusiasts.
Competitive Analysis
Competitors:
Honda Spree, Suzuki FA50, Tomos Revival, various other small-displacement mopeds and scooters of the era.
Key Features
Design Philosophy:
Simplicity, reliability, fuel efficiency, ease of operation and maintenance, urban maneuverability.
Manual Value Proposition:
Provides essential, detailed technical information to maintain, repair, and restore the Yamaha QT50, crucial for preserving its functionality and value.
📋 Manual Details
Coverage Areas
Covered Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Region Coverage:
Global (referencing typical Yamaha model specifications)
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system.
Transmission:
Automatic transmission (CVT) disassembly, assembly, troubleshooting, fluid service, clutch operation.
Chassis:
Frame inspection and repair, front fork and suspension servicing, rear shock absorber replacement, steering system maintenance.
Brakes:
Front and rear brake system servicing, hydraulic system checks, pad replacement, drum adjustment (if applicable), bleeding procedures.
Electrical:
Wiring diagrams, lighting system, ignition system, charging system, battery maintenance, starter motor, troubleshooting electrical faults.
Bodywork:
Body panel removal and installation, seat servicing, handlebar replacement, fairing repair (if applicable), cosmetic maintenance.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, brake adjustments.
Troubleshooting:
Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system anomalies, and transmission engagement.
Repair:
Step-by-step instructions for engine component replacement, carburetor overhaul, brake system overhauls, suspension rebuilds, and electrical component repair.
Specifications:
Detailed torque specifications, fluid capacities, wear limits, electrical resistance values, and measurement tolerances.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and component overhauls. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable for quick information retrieval.
Print Quality
Resolution:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled, reed valve induction
Displacement:
49cc
Bore X Stroke:
39.0mm x 41.4mm (typical for this engine family)
Compression Ratio:
7.2:1 (typical)
Carburetor Model:
Mikuni VM16-1 (typical, refer to manual for specific variations)
Performance
Horsepower:
Approximately 3.5 - 4.0 HP @ 6000 RPM (estimate, actual may vary)
Torque:
Not typically published, but designed for low-end urban acceleration.
Fuel System
Fuel Type:
Unleaded gasoline mixed with 2-stroke oil (50:1 ratio common, check manual for precise specification)
Fuel Tank Capacity:
Approximately 3.5 Liters (0.92 US Gallons)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Centrifugal automatic clutch
Final Drive:
Gear reduction
Features
Operation:
Seamless gear ratio changes for optimal engine performance and fuel economy.
📐 Dimensions
Exterior
Overall Length:
Approximately 1765 mm (69.5 inches)
Overall Width:
Approximately 680 mm (26.8 inches)
Overall Height:
Approximately 1055 mm (41.5 inches)
Wheelbase:
Approximately 1240 mm (48.8 inches)
Weights
Dry Weight:
Approximately 73 kg (161 lbs)
Gross Vehicle Weight Rating:
Refer to chassis plate, typically around 200 kg (440 lbs)
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable in the context of automotive safety ratings. Mopeds generally lack the structural integrity and safety features of motorcycles or cars.
Active Features
Braking System:
Hydraulically operated front disc brake (on some models/years), rear drum brake. Essential for safe operation.
Lighting:
Headlight, taillight, brake light, turn signals (where equipped), ensuring visibility to others.
Passive Features
Frame Construction:
Steel tube frame providing basic structural support.
Tyre Specification:
Front: 3.00-10 4PR, Rear: 3.00-10 4PR (typical, check manual and tires for exact size)
💡 Technology Features
Infotainment
System:
Basic instrumentation: speedometer, odometer, indicator lights (turn signal, neutral, oil level/low oil).
Driver Assistance
Features:
None in the modern sense. Relies on rider attentiveness and proper maintenance.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months. Refer to manual for exact specification and procedure.
Spark Plug Service:
Check at 1,000 km intervals, replace as needed based on condition.
Air Filter Cleaning:
Clean every 2,000 km or annually. Replace as needed.
Transmission Fluid Check:
Check level and condition periodically, replace as per manual's recommendation (often at major engine service).
Fluid Specifications
Engine Oil Type:
Yamaha 10W-30 API SE or SF classification (verify with manual for precise specification and viscosity).
Transmission Oil Type:
Refer to manual for specific gear oil type and capacity (typically a light gear oil).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check caliper/reservoir for designation).
Fuel Mixture:
Unleaded gasoline mixed with 2-stroke oil at a 50:1 ratio (crucial for engine longevity).
Known Issues
Carburetor Gumming:
Common with 2-strokes if left unused; requires cleaning and rebuilding. Manual provides full procedure.
Cylinder Wear:
With age and mileage, bore wear can lead to compression loss. Manual details wear limits and re-boring procedures.
Electrical Connections:
Corrosion and loose connections can cause intermittent electrical issues. Manual's wiring diagrams are essential for diagnosis.
Cvt Belt Wear:
The CVT drive belt can wear over time, affecting acceleration. Manual specifies replacement intervals and procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a global leader in musical instruments and powersports vehicles known for innovation and quality.
Model Evolution
Design Period:
Designed for the economical and convenient personal transportation market of the late 1970s and 1980s.
Positioning:
Part of Yamaha's strategy to offer accessible and stylish mobility solutions.
Production
Production Location:
Likely manufactured in Japan or other Yamaha global facilities during its production run.
Market Impact:
Contributed to the popularity of lightweight, fuel-efficient scooters for urban commuting and recreational use.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Considered a reliable and economical entry-level scooter during its production era.
Ratings
User Reviews:
Generally positive for ease of use and low running costs, though performance is modest.
Certifications
Emissions Standards:
Compliant with the emissions regulations of its respective production years. Manual may contain specific emissions control information.
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