Positioning:
The Yamaha Raptor 700 is a flagship sport ATV, known for its powerful engine and aggressive styling. This service manual caters to owners and technicians looking to maintain and repair this high-performance machine.
Competitors:
Competes with other high-performance sport ATVs from brands like Honda (e.g., TRX series) and Kawasaki (e.g., KFX series).
Features:
The manual's comprehensive coverage and detailed descriptions make it an indispensable tool for DIY enthusiasts and professional mechanics alike, enabling cost savings on repairs and maintenance.
Engine:
Complete engine overhaul, including top-end (cylinder head, valves, piston) and bottom-end (crankshaft, connecting rod, bearings) procedures.
Fuel System:
Fuel injection system diagnostics, cleaning, and calibration; fuel pump and filter replacement; fuel tank service.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flush and refill procedures, leak detection.
Transmission:
Gearbox disassembly, inspection, and reassembly; clutch operation and adjustment; shift mechanism service.
Drivetrain:
Shaft drive, differential inspection, and lubrication; CV joint maintenance; wheel bearing replacement.
Suspension:
Front and rear suspension components, shock absorber adjustment and service, A-arm bearing replacement, steering linkage.
Brakes:
Hydraulic brake system diagnostics, fluid replacement, caliper and master cylinder service, rotor and pad replacement.
Electrical System:
Wiring diagrams, battery maintenance, starter system, ignition system (CDI, spark plug), lighting system, charging system (stator, rectifier/regulator).
Chassis And Body:
Frame inspection, plastic body panel removal and installation, seat service, handlebar and control adjustments.
Troubleshooting:
Comprehensive diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, valve clearance adjustments.
Repair:
Step-by-step repair instructions for all major components and systems, including component disassembly, cleaning, inspection, and reassembly.
Diagnostics:
Detailed diagnostic flowcharts, troubleshooting guides, and specifications for diagnosing electrical and mechanical faults.
Adjustments:
Carburetor/fuel injection tuning, clutch adjustment, throttle cable adjustment, brake lever free play.
Disassembly Reassembly:
Complete instructions for disassembling and reassembling major vehicle components and systems.
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications and critical tolerances.
Diagnostic Tools:
Mentions specific tools and gauges required for accurate diagnosis and repair.
Engine Family:
Yamaha's 700cc liquid-cooled, DOHC, 4-valve, four-stroke engine.
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1 (typical, may vary slightly by year/model variant)
Valve Train:
DOHC, 4 valves
Horsepower:
Approx. 45-50 HP (at crankshaft, varies by year and tuning)
Torque:
Approx. 40-45 lb-ft (at crankshaft, varies by year and tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body (e.g., 44mm)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug:
NGK CR9E or equivalent (refer to manual for exact spec)
Length:
Approx. 72.1 inches (1830 mm)
Width:
Approx. 45.2 inches (1150 mm)
Height:
Approx. 43.7 inches (1110 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Dry Weight:
Approx. 423 lbs (192 kg)
Fuel Capacity:
3.7 gallons (14 L) with 0.7-gallon reserve
Rack Capacity Front:
Not specified, but generally designed for minimal cargo storage.
Rack Capacity Rear:
Not specified, but generally designed for minimal cargo storage.
Atv Category Safety:
Sport ATV category typically does not have formal crash test ratings like passenger vehicles. Safety relies on operator skill and adherence to safe riding practices outlined in the manual.
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Tires:
Aggressively treaded tires for optimal traction and control. Front: 21x7R-10, Rear: 20x10R-9 (typical sizes, refer to manual for exact specs).
Ergonomics:
Designed for rider control and comfort during aggressive riding.
Features:
Basic instrumentation includes speedometer, odometer, trip meter, and indicator lights. No integrated infotainment system in the traditional sense.
Features:
No electronic driver assistance systems like ABS or traction control are standard on this model. Relies on rider skill and mechanical grip.
Features:
No connectivity features are present on this model.
Oil Change:
Every 600 miles (1000 km) or 6 months (refer to manual for precise intervals based on usage).
Air Filter Cleaning:
Clean every 300 miles (500 km) or as conditions dictate.
Spark Plug Replacement:
Inspect every 600 miles (1000 km), replace as needed.
Valve Adjustment:
Inspect every 600 miles (1000 km).
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt) with filter change.
Coolant Type:
Permanent type antifreeze (ethylene glycol based), mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Yamalube SAE 80 API GL-4 Hypoid Gear Oil (refer to manual for exact specification).
Common Wear Items:
Brake pads, brake rotors, wheel bearings, chain and sprockets, tie rod ends, clutch plates (due to aggressive riding).
Engine Specific Notes:
Regular valve adjustments are critical for maintaining performance and preventing damage. EFI system cleaning can improve throttle response.
Heritage Description:
Yamaha has a long-standing reputation for producing high-performance, reliable powersports vehicles, including a successful lineage of ATVs.
Predecessors:
The Raptor 700 built upon the success of earlier Yamaha sport ATVs, notably the Banshee and Warrior models, incorporating modern technology like fuel injection and a more powerful, torquey engine.
Introduction Year:
2006 model year (introduced in late 2005).
Manufacturing Location:
Typically manufactured by Yamaha Motor Corporation.