Yamaha Rhino 700 Fi 2008 Service Repair Workshop Manual

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Type: Atv

Vendor:

Sku: 99769

Tags: 2008 Atv Powersports Rhino 700 Fi Rhino Models UTV Yamaha

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Description

The 2008 Rhino 700 Fi is a robust Side-by-Side (SxS) utility vehicle engineered for demanding tasks and recreational off-road adventures. Building on a reputation for reliable powersports vehicles, this model features a powerful 686cc liquid-cooled engine with Electronic Fuel Injection (EFI) for efficient performance. Its design emphasizes durability and capability, offering independent double-wishbone suspension, a locking front differential, and a ROPS-certified structure for enhanced safety and traction in challenging terrains. With a substantial towing capacity of 1,500 lb and a cargo bed capacity of 396 lb, the Rhino 700 Fi is well-suited for work and exploration. This comprehensive Service Repair Workshop Manual provides detailed guidance for maintaining and repairing the 2008 Rhino 700 Fi. It covers all essential aspects of the vehicle, including in-depth engine service, fuel system diagnostics, cooling system maintenance, transmission servicing, drivetrain components, and the complete electrical system with detailed wiring diagrams. The manual offers step-by-step instructions for routine maintenance, advanced troubleshooting procedures, and component-level repairs, making it an indispensable resource for professional technicians and knowledgeable owners alike, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Rhino 700 Fi

Year:

Vehicle Type:

Side-by-Side (SxS) / Utility Vehicle

Codes

Engine Code:

👋 Introduction

Market Position

Positioning:

Essential resource for Yamaha Rhino 700 Fi owners and service centers seeking accurate, manufacturer-level repair and maintenance information.

Competitive Analysis

Advantage:

Provides the same level of detail and accuracy as official dealer service manuals, enabling users to perform professional-level work.

Key Features

Content Highlights:

Step-by-step instructions, clear diagrams, detailed illustrations, wiring schematics, and comprehensive specifications.

Value Proposition

Cost Savings:

Enables significant cost savings on maintenance and repairs by empowering owners to perform work themselves.

Manual Quality

Accuracy:

Authoritative and accurate, directly reflecting manufacturer specifications and procedures.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, Troubleshooting, Diagnostics, Maintenance

Specific Systems:

Engine, Fuel System, Cooling System, Transmission, Drive Chain, Sprockets, Electrical System, Wiring Diagrams, Steering System, Suspension (Shocks), Body Work, Intake & Exhaust, Lubrication, Routine Maintenance, Periodic Checks & Adjustments, General Information, Advanced Troubleshooting

Page Count

Estimated Pages:

Likely over 800 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 686cc liquid-cooled SOHC engine, including disassembly, assembly, component inspection, and torque specifications.

Fuel System:

Comprehensive coverage of the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors, and diagnostic procedures.

Cooling System:

Information on radiator, fan, thermostat, coolant types, capacities, and troubleshooting coolant leaks and overheating.

Transmission:

Detailed explanation of the Automatic Transmission (AT), including CVT operation, belt inspection, roller weights, and clutch components.

Drivetrain:

Coverage of the Constant Velocity (CV) drive shafts, differential systems, drive chain, and sprockets, including maintenance and replacement.

Electrical System:

In-depth coverage of ignition system, lighting, starting system, charging system, battery specifications, and component testing.

Wiring Diagrams:

Includes complete, detailed wiring schematics for all electrical circuits, aiding in diagnosis and repair.

Steering And Suspension:

Information on steering mechanism, tie rods, ball joints, wheel bearings, and shock absorber servicing and adjustment.

Brakes:

Details on hydraulic brake system, including master cylinder, calipers, brake pads, brake fluid specifications, and bleeding procedures.

Body And Chassis:

Procedures for body panel removal/installation, seat servicing, and chassis component inspection.

Procedures Included

Engine Repair:

Complete engine disassembly, reassembly, piston/cylinder inspection, valve adjustment, and camshaft timing.

Fuel System Service:

EFI troubleshooting, fuel injector cleaning, fuel pressure testing, and throttle position sensor (TPS) adjustment.

Transmission Maintenance:

CVT belt inspection/replacement, sheave cleaning, clutch adjustment, and drive unit servicing.

Electrical Diagnostics:

Step-by-step diagnostic guides for common electrical faults using multimeter and specialized tools.

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning, and lubrication points.

Troubleshooting:

Extensive troubleshooting section covering common issues, symptoms, and solutions for various vehicle systems.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine rebuilds and advanced electrical diagnostics.

Target Audience:

Professional technicians and knowledgeable DIY owners.

Special Sections

Advanced Troubleshooting:

Includes in-depth diagnostic flowcharts and problem-solving techniques for complex issues.

📊 Manual Specifications

File Format

Format:

Readability:

Searchable text for quick information retrieval.

Print Quality

Printability:

Fully printable, allowing users to print specific sections or the entire manual.

Binding Type

Binding:

Digital (PDF), no physical binding.

Paper Type

Paper Type:

Not applicable to digital format, but designed for easy printing on standard paper.

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac.

Requirements

Software Requirements:

Adobe PDF Reader (free).

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder

Displacement:

686 cc

Bore X Stroke:

100.0 mm x 84.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower:

Approx. 45-50 HP (at crankshaft, manufacturer estimates vary)

Torque:

Not explicitly provided in product description, but significant torque for utility.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System:

TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube 4 (or equivalent API SG, API SH, API SJ, API SL or API SM 10W-40)

Oil Capacity:

3.57 US qt. (3.4 L) with oil filter change

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

2WD/4WD, shaft drive

Features

Gear Selection:

H (High), L (Low), N (Neutral), R (Reverse), P (Park)

Differential:

Locking front differential

📐 Dimensions

Exterior

Length:

105.3 in (2,675 mm)

Width:

54.1 in (1,375 mm)

Height:

74.1 in (1,882 mm)

Weights

Dry Weight:

549 lb (249 kg)

Curb Weight:

Not specified, typically higher than dry weight.

Towing Capacity:

1,500 lb (680 kg)

Cargo Bed Capacity:

396 lb (180 kg)

Wheels And Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheelbase:

79.5 in (2,020 mm)

Suspension

Front Suspension:

Independent double wishbone

Rear Suspension:

Independent double wishbone

Ground Clearance:

11.2 in (285 mm)

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) certified.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Seatbelts:

3-point seatbelts.

💡 Technology Features

Infotainment

Infotainment Features:

Primarily utilitarian, typically no complex infotainment systems. Focus is on functionality.

Driver Assistance

Driver Assistance Features:

Locking differential for enhanced traction in challenging terrain.

Connectivity

Connectivity Features:

Not applicable in a traditional automotive sense. Focus is on mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Every 50 hours or annually, or more frequently in dusty conditions.

Spark Plug Inspection:

Every 100 hours or annually.

Cv Belt Inspection:

Every 50 hours or annually.

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent API SG, API SH, API SJ, API SL or API SM 10W-40)

Coolant:

Permanent type antifreeze coolant, 50% mixture with distilled water. Yamaha Super Coolant (or equivalent).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Gear Oil:

Yamalube Gear Oil (or equivalent SAE 80 API GL-4 hypoid gear oil)

Known Issues

Common Wear Items:

CVT belts, wheel bearings, brake pads, and ball joints can be wear items under heavy use.

Efi Maintenance:

Periodic cleaning of throttle body and injectors can maintain optimal performance.

📚 Vehicle History

Brand Heritage

Yamaha Powersports:

Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including ATVs and SxS.

Model Evolution

Rhino Lineage:

The Rhino 700 Fi represents a significant upgrade in the Rhino line with its fuel-injected engine and improved overall performance compared to earlier models.

Production

Manufacturing Country:

Typically manufactured in Japan or USA, depending on specific components and final assembly.

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Yamaha Rhino has historically been a popular choice in the utility SxS market for its durability and capability.