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Yamaha SX Viper 700 snowmobile 2002 200 2004 2005 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: SX Viper 700 Vehicle Type: Snowmobile Covered Years: 2002, 2003, 2004, 2005, 2006 Codes Engine Code Family: Pro-Action SR 👋 Introduction Market Position...
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Type: Snowmobile
Vendor:
Sku: 7104
Yamaha SX Viper 700 snowmobile 2002 200 2004 2005 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
SX Viper 700
Vehicle Type:
Snowmobile
Covered Years:
2002, 2003, 2004, 2005, 2006
Codes
Engine Code Family:
Pro-Action SR
👋 Introduction
Market Position
Positioning:
The Yamaha SX Viper 700 was positioned as a high-performance, trail-oriented snowmobile, known for its reliable triple-cylinder engine and comfortable ride.
Competitive Analysis
Competitors:
Competed against models from Ski-Doo (e.g., MXZ series), Arctic Cat (e.g., ZL series), and Polaris (e.g., RMK/XC series) in the 700cc class.
Key Features
Engine Configuration:
Triple-cylinder, 2-stroke engine
Suspension System:
Yamaha's Pro-Action SR suspension for improved handling and ride comfort
Performance Focus:
Balanced performance suitable for trail riding and general recreational use.
📋 Manual Details
Coverage Areas
Engine Service:
Complete
Chassis Service:
Complete
Electrical Service:
Complete
Bodywork Service:
Complete
Suspension Service:
Complete
Track System Service:
Complete
Fuel System Service:
Complete
Cooling System Service:
Complete
Brake System Service:
Complete
Steering System Service:
Complete
Lubrication Service:
Complete
Troubleshooting Guides:
Included
Diagnostic Procedures:
Included
Maintenance Schedules:
Included
Wiring Diagrams:
Included
Page Count
Estimated Pages:
>500
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, pistons, crankshaft, lubrication, cooling, exhaust
Engine Fuel System:
Carburetor tuning and overhaul, fuel pump, fuel lines
Engine Ignition System:
CDI unit, ignition coils, spark plugs, timing
Drive System:
Clutch operation (primary and secondary), drive belt inspection and replacement, chain case lubrication
Electrical System:
Starter motor, lighting, battery, charging system, sensors, ECU (Engine Control Unit)
Suspension Front:
Front ski suspension, shock absorbers, spindles, linkage adjustments
Suspension Rear:
Pro-Action SR rear suspension, shock absorbers, torque arm, trailing arm, idler wheels, track adjustment
Brakes:
Hydraulic disc brake system, caliper, master cylinder, brake fluid specifications and bleeding
Steering:
Handlebars, steering post, tie rods, ski alignment
Body Panels:
Removal and installation of hood, side panels, seat
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, track tension adjustment, lubrication points
Major Engine Repairs:
Top-end rebuild (pistons, rings), crankshaft service, valve adjustments (if applicable, though typically 2-stroke), cylinder head removal/installation
Carburetor Overhaul:
Complete disassembly, cleaning, jetting, and reassembly instructions
Clutch Service:
Clutch removal, cleaning, inspection for wear, and proper installation
Suspension Adjustment And Repair:
Shock absorber rebuilds, spring preload adjustments, bearing service
Electrical Troubleshooting:
Diagnostic charts for common electrical faults, testing procedures for components
Brake System Maintenance:
Brake pad replacement, rotor inspection, hydraulic system bleeding
Track And Hyfax Maintenance:
Track inspection for damage, hyfax replacement, slide rail lubrication
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and component overhauls, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Image Quality:
High-resolution, clear illustrations
Print Quality
Printability:
Printable (suitable for printing individual pages or the entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed valve
Engine Manufacturer:
Yamaha
Displacement:
698 cc (approx.)
Bore X Stroke:
72.0 mm x 56.8 mm (typical for this engine family)
Compression Ratio:
7.4:1 (typical for this engine family)
Number Of Cylinders:
3
Cylinder Material:
Aluminum with Nickel-Silicon Carbide (Nissan) plated bores
Performance
Horsepower Est:
Approx. 110-120 HP (manufacturer estimates may vary)
Torque Est:
Not typically published in HP terms, but implies strong mid-range power delivery.
Fuel System
Carburetor Type:
Triple Mikuni VM34-33 carburetors (typical)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Oil Injection:
Yamaha's Autolube system (premix recommended for engine longevity)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Capacity:
Approx. 2.5 Liters (manual will specify exact capacity and type)
Coolant Type:
Yamaha's recommended ethylene glycol based coolant (manual will specify exact type and mixture ratio)
Exhaust System
Exhaust Type:
Triple exhaust manifold with tuned silencer
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with overdrive
Drive Clutch:
Yamaha 'Power Bloc' or similar
Driven Clutch:
Yamaha 'Deltabox' or similar
Features
Gear Ratios:
Variable (achieved through CVT operation), with specific engagement and disengagement speeds detailed in manual.
Lubrication:
Chain case oil (manual will specify type and capacity)
📐 Dimensions
Exterior
Overall Length Est:
Approx. 110-115 inches
Overall Width Est:
Approx. 46-48 inches
Height Est:
Approx. 45-48 inches (to handlebars)
Weights
Dry Weight Est:
Approx. 480-500 lbs (dry weight, without fluids)
Ski Stance Est:
Approx. 39-40 inches
🛡️ Safety Features
Ratings
Safety Certifications:
Typically meets relevant industry safety standards for snowmobiles.
Active Features
Braking System:
Hydraulic disc brake with mechanical parking brake mechanism.
Kill Switch:
Standard handlebar-mounted emergency kill switch with lanyard.
Passive Features
Lighting:
Headlights, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination cluster displaying speed, RPM, fuel level, coolant temperature, and warning lights.
Driver Assistance
Reverse:
Many models of this era offered a manual reverse mechanism (often a lever engaging the track).
Connectivity
Lighting System:
Halogen headlights and LED taillight/brake light.
🔧 Maintenance
Service Intervals
Oil Change Engine:
2-stroke engines typically do not have oil changes in the same way as 4-strokes. Autolube oil reservoir needs refilling. Manual will specify type: Yamaha 'L-Type' Premium 2M Oil or equivalent.
Spark Plug Replacement:
Recommended every 1,000-1,500 miles or annually. Manual will specify exact intervals and part numbers (e.g., NGK BR9ES or BR9EYA).
Clutch Inspection:
Inspect primary and secondary clutches at 500-mile intervals or annually. Belt inspection at 100 miles initially, then every 1000 miles.
Track Tension Adjustment:
Check and adjust every 500 miles. Manual will specify correct tension measurement and procedure.
Chain Case Lubrication:
Check oil level every 500 miles. Change oil annually or every 1000 miles. Manual will specify lubricant type and capacity (e.g., Yamaha Gear Oil or equivalent).
Fluid Specifications
Engine Oil:
Yamaha 'L-Type' Premium 2M Oil (or equivalent API-TC certified 2-stroke oil for pre-mix applications, though Autolube is standard).
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water. Manual will specify exact type and color.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (manual will specify exact type).
Chain Case Oil:
Yamaha Gear Oil (GL-4) or equivalent SAE 80W-90 gear oil. Manual will specify exact viscosity and quantity.
Known Issues
Carburetor Fouling:
Can occur with improper fuel mixture or stale fuel, leading to poor idling and performance. Manual provides cleaning and adjustment procedures.
Drive Belt Wear:
Regular inspection and replacement of the CVT belt is crucial to prevent sudden failure and damage to clutches. Manual details inspection criteria and replacement procedure.
Suspension Wear:
Over time, bushings and bearings in the suspension can wear, leading to imprecise handling. Manual outlines inspection and replacement of wear items.
Cooling System Maintenance:
Ensuring proper coolant levels and flushing the system periodically is important to prevent overheating. Manual details the procedure.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long-standing reputation for producing reliable and high-performance engines and powersports vehicles, including snowmobiles.
Model Evolution
Sx Viper Lineage:
The SX Viper series was an evolution of Yamaha's performance-oriented snowmobile line, incorporating advancements in engine technology and chassis design.
Production
Production Period:
The SX Viper 700 was a key model in Yamaha's lineup during the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
The SX Viper 700 series generally received positive reviews for its engine performance, reliability, and comfortable ride for trail enthusiasts.
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