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2001 Yamaha SX500 / SX600F / SX700 Snowmobile Service Manual
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Basic Information Identification Make: Yamaha Model: SX500 / SX600F / SX700 Year: 2001 Product Type: Service Manual Introduction Market Position Positioning: The 2001 Yamaha SX series snowmobiles were positioned as...
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Type: Snowmobile
Vendor:
Sku: 5329
Tags:
2001
Marine
Snowmobile
Sterndrive
SX500
SX600F
SX700
Yamaha
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | SX500 / SX600F / SX700 |
| Year: | 2001 |
| Product Type: | Service Manual |
| Introduction | |
| Market Position | |
| Positioning: | The 2001 Yamaha SX series snowmobiles were positioned as capable trail and crossover sleds, offering a balance of performance and comfort. This service manual is essential for maintaining these vehicles. |
| Competitive Analysis | |
| Competitors: | Competed with models from Ski-Doo (e.g., Formula series), Arctic Cat (e.g., Mountain Cat, ZRT), and Polaris (e.g., RMK, Indy). |
| Key Features | |
| Vehicle Features: | The SX series typically featured reliable Yamaha 2-stroke engines, advanced suspension systems for their time, and comfortable seating for trail riding. |
| Manual Value | |
| Value Proposition: | This manual provides the in-depth technical knowledge required to properly service and repair these snowmobiles, ensuring optimal performance and longevity. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Comprehensive service and repair for 2001 Yamaha SX500, SX600F, and SX700 snowmobiles. |
| Engine Coverage: | Engine disassembly, assembly, inspection, tuning, and troubleshooting for all specified models. |
| Chassis Coverage: | Suspension, steering, track system, braking, and chassis components. |
| Electrical Coverage: | Ignition system, lighting, accessories, wiring diagrams, and electrical troubleshooting. |
| Page Count | |
| Estimated Page Count: | Refer to specific product listing for exact page count, typically 300-600 pages for comprehensive service manuals of this era. |
| Manual Type | |
| Type: | Factory Service Manual (FSM) |
| Purpose: | Designed for professional technicians and advanced DIY enthusiasts. |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine overhaul, including top-end (cylinder head, pistons, rings), bottom-end (crankshaft, connecting rods, bearings), cooling system, lubrication system, fuel system (carburetors/injection), and exhaust system. |
| Drivetrain: | Clutch system (drive and driven clutches), transmission (gearing, lubrication), chain case, and track drive components. |
| Suspension: | Front suspension (struts, A-arms, shocks, springs), rear suspension (articulated rear-arm, shocks, springs, idler wheels, bogie wheels), and skis. |
| Steering: | Handlebar assembly, steering post, tie rods, spindles, and ski alignment. |
| Brakes: | Hydraulic brake system, caliper, master cylinder, brake lines, brake disc, and braking lever. |
| Electrical: | Starter system, charging system (stator, voltage regulator), battery, lighting (headlight, taillight, brake light), ignition system (CDI, coils, spark plugs), and gauges. |
| Bodywork And Frame: | Hood, seat, plastics, fairings, frame integrity, and mounting points. |
| Procedures Included | |
| Maintenance: | Regular scheduled maintenance, lubrication, adjustments, filter changes, spark plug replacement, track tensioning. |
| Troubleshooting: | Diagnostic procedures for common and uncommon issues, including engine performance problems, electrical failures, and mechanical malfunctions. |
| Disassembly And Assembly: | Detailed, step-by-step instructions for dismantling and reassembling all major components and systems. |
| Repair: | Specific repair procedures for worn or damaged parts, including component rebuilding and replacement. |
| Inspection: | Visual inspections, measurement checks, and functional tests for all critical components. |
| Electrical Diagnostics: | Wiring diagrams, troubleshooting flowcharts, and component testing procedures. |
| Technical Depth | |
| Depth: | Comprehensive, ranging from routine maintenance to complete engine and drivetrain rebuilds. Includes detailed specifications for torque values, clearances, and fluid levels. |
| Diagrams: | Includes exploded diagrams for all disassembly/assembly sections, facilitating component identification and procedure understanding. |
| Reference: | Serves as a handy, easy-to-read reference for mechanics and owners. |
| Manual Specifications | |
| File Format | |
| Format: | Digital PDF |
| Searchability: | Typically includes searchable text for quick information retrieval. |
| Print Quality | |
| Quality: | High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine Sx500 | |
| Engine Type: | 2-stroke, carbureted |
| Displacement: | Approximately 499cc |
| Cylinders: | Typically 2 |
| Primary Engine Sx600F | |
| Engine Type: | 2-stroke, carbureted |
| Displacement: | Approximately 597cc |
| Cylinders: | Typically 2 |
| Primary Engine Sx700 | |
| Engine Type: | 2-stroke, carbureted |
| Displacement: | Approximately 698cc |
| Cylinders: | Typically 3 |
| Performance | |
| Horsepower Range: | Varies by model and engine size, generally ranging from 90-120 HP for the SX500/SX600F and 110-130 HP for the SX700, but requires manual for exact figures. |
| Cooling System: | Liquid-cooled |
| Fuel System | |
| Carburetion: | Dual or triple Mikuni carburetors (specific sizes depend on engine model, e.g., VM34 or similar). |
| Fuel Type: | Unleaded gasoline (87 octane minimum, refer to manual for specifics). |
| Lubrication | |
| Oil Injection: | Yamaha Automatic Oil Injection (Yamalube recommended). |
| Transmission | |
| Standard | |
| Type: | CVT (Continuously Variable Transmission) with primary and driven clutches. |
| Optional | |
| Optional Features: | N/A for this model year SX series. |
| Features | |
| Clutch Engagement: | Variable engagement RPM based on clutch weights, springs, and engagement spring. Manual provides specific settings. |
| Drive Belt Maintenance: | Includes inspection for wear, proper tension, and replacement procedures. |
| Gear Reduction: | Chain case with oil bath, providing gear reduction for track drive. Manual specifies gear oil type and change intervals. |
| Dimensions | |
| Exterior | |
| Length: | Varies by model, but typically around 110-115 inches. |
| Width: | Varies by model, but typically around 46-48 inches. |
| Weights | |
| Dry Weight: | Varies by model, generally in the 450-550 lbs range. Manual provides specific dry weights. |
| Fuel Capacity: | Typically around 9.7 US gallons (36.7 liters). |
| Oil Capacity: | Separate oil reservoir, capacity specified in manual. Engine crankcase oil capacity is minimal due to 2-stroke design. |
| Safety Features | |
| Ratings | |
| Safety Standards: | Manufactured to meet industry safety standards for snowmobiles. Manual provides safety precautions and warnings. |
| Active Features | |
| Throttle Safety: | Thumb throttle with safety interlock mechanism. Manual covers adjustment and maintenance. |
| Brake System: | Hydraulic disc brake system for reliable stopping power. |
| Passive Features | |
| Kill Switch: | Engine kill switch located on the handlebar. Manual details its function and maintenance. |
| Windscreen: | Provides wind protection for the rider. |
| Technology Features | |
| Infotainment | |
| Gauges: | Includes speedometer, tachometer, fuel gauge, coolant temperature warning light, and oil warning light. Manual details gauge functions and troubleshooting. |
| Driver Assistance | |
| Assistance Features: | N/A (Basic snowmobile technology for this era). |
| Connectivity | |
| Connectivity Features: | N/A (No digital connectivity). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | 2-stroke oil injection system: Monitor oil level in the reservoir. Manual specifies when to refill. |
| Spark Plug Replacement: | Typically every 1,000-2,000 miles or as recommended by Yamaha based on usage. Manual provides specific plug types and gap settings (e.g., NGK BR9ES or similar). |
| Track Tension: | Check and adjust track tension regularly, especially after initial break-in and after periods of heavy use. Manual provides specific tension measurement procedure. |
| Clutch Cleaning: | Recommended periodically to remove belt dust and ensure proper operation. Manual details disassembly and cleaning procedures. |
| Fluid Specifications | |
| Engine Oil: | Yamaha 2M-C oil or equivalent API TC-W3 certified 2-stroke oil for injection system. |
| Chain Case Oil: | Yamaha Chaincase Lubricant or equivalent SAE 80W-90 gear oil. Manual specifies capacity. |
| Coolant: | Permanent type antifreeze/coolant with a 50/50 mix with distilled water. Manual specifies type and capacity. |
| Known Issues | |
| Common Wear Items: | Drive belts, carbides, sliders, hyfax, clutch components, and exhaust system gaskets. |
| Engine Idling: | Potential for carburetor adjustments or cleaning to resolve inconsistent idling. |
| Suspension Maintenance: | Regular lubrication of suspension pivot points and shock absorber inspection is recommended. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Yamaha has a long-standing reputation for building reliable and high-performance snowmobiles, known for their 2-stroke engine technology and build quality. |
| Model Evolution | |
| Sx Series Context: | The SX series was an evolution of Yamaha's performance trail sleds, building upon previous generations to offer improved ergonomics, power delivery, and suspension. The 2001 models represent a mature iteration of this platform. |
| Production | |
| Manufacturing Location: | Yamaha snowmobiles are typically manufactured in North America (e.g., Canada) or Japan. |
| Awards & Recognition | |
| Recognitions | |
| Brand Awards: | Yamaha has consistently received awards for engineering and reliability across its product lines, including snowmobiles. |
| Ratings | |
| Model Reputation: | The SX series is generally regarded as a durable and dependable snowmobile platform. |