Target Audience:
Yamaha snowmobile owners and independent repair shops seeking a comprehensive guide for maintenance and repair of 2001 SX500, SX600F, and SX700 models.
Value Proposition:
Provides authorized service procedures and specifications, crucial for accurate and efficient maintenance, minimizing downtime and maximizing performance.
Organization:
Step-by-step procedures presented in a logical, sequential format for ease of use.
Visual Aid:
Includes exploded diagrams preceding disassembly sections to aid in part identification and assembly order.
Reference Type:
Designed as a handy and comprehensive reference for mechanics.
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components including crankshaft, pistons, cylinders, valves, and lubrication system.
Fuel System:
Carburetor tuning, cleaning, and repair; fuel pump operation and troubleshooting; fuel tank and lines maintenance.
Ignition System:
CDI unit testing, spark plug specifications, ignition coil testing, and troubleshooting.
Cooling System:
Radiator maintenance, coolant specifications, water pump inspection, and thermostat testing.
Exhaust System:
Muffler inspection, pipe integrity, and mounting hardware.
Drive System:
Clutch (drive and driven) inspection, adjustment, and replacement; chaincase lubrication and maintenance.
Suspension Front:
Front ski suspension geometry, shock absorber inspection and replacement, and spindle maintenance.
Suspension Rear:
Rear suspension components, shock absorber servicing, track adjustment, and bogie wheel inspection.
Brakes:
Brake caliper inspection, pad wear, hydraulic system bleeding, and brake fluid specifications.
Steering:
Handlebar assembly, steering linkage inspection, and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, starter motor testing, lighting system troubleshooting, and gauge functionality.
Chassis And Bodywork:
Frame integrity checks, plastic body panel removal and installation, seat maintenance, and storage compartment details.
Preventative Maintenance:
Detailed schedules and procedures for oil changes, filter replacements, lubrication points, and general inspection.
Disassembly And Assembly:
Step-by-step instructions for complete component disassembly and reassembly with exploded diagrams.
Repair And Rebuild:
Comprehensive repair procedures for all major mechanical and electrical components.
Troubleshooting:
Diagnostic flowcharts and common problem identification for engine performance, electrical issues, and operational faults.
Inspection:
Detailed inspection checklists and criteria for all critical snowmobile systems and components.
Adjustments:
Procedures for adjusting clutches, throttle cables, brake levers, and suspension settings.
Fluid Checks And Changes:
Guidance on checking and changing engine oil, coolant, and chaincase oil.
Depth:
In-depth, professional-grade workshop manual suitable for both experienced mechanics and dedicated DIY enthusiasts.
Diagnostic Capabilities:
Includes diagnostic procedures and troubleshooting trees for identifying and resolving complex issues.
Rebuild Guidance:
Provides detailed instructions for complete engine rebuilds and component overhauls.
Engine Type Sx500:
Liquid-cooled, 2-stroke, reed valve, fan-cooled (approx.)
Engine Type Sx600F:
Liquid-cooled, 2-stroke, reed valve, fan-cooled (approx.)
Engine Type Sx700:
Liquid-cooled, 2-stroke, reed valve, fan-cooled (approx.)
Displacement Sx500:
Approximately 498cc
Displacement Sx600F:
Approximately 597cc
Displacement Sx700:
Approximately 697cc
Bore Stroke General:
Specific dimensions detailed within manual.
Horsepower Range:
Typical for this era: SX500 (approx. 75-85 HP), SX600F (approx. 90-100 HP), SX700 (approx. 105-115 HP).
Carburetor Type:
Dual Mikuni carburetors (specific model numbers detailed in manual).
Fuel Type Recommendation:
Unleaded gasoline (octane rating specified in manual).
Oil Injection:
Yamaha Autolube system (details on pump and oil specification provided).
Engine Oil Change:
Typically every 50-100 operating hours or annually. Specific interval for 2-stroke pre-mix or injection oil detailed.
Spark Plug Replacement:
Recommended replacement every 100-150 operating hours or annually. Specific plug types and gap settings provided.
Track Tension Check:
Check and adjust track tension every 500 miles or seasonally.
Engine Oil Type:
Yamaha recommends specific 2-stroke synthetic oil for autolube system. Manual lists exact specifications and API ratings.
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with a specific blend ratio for Yamaha snowmobiles. Manual specifies capacity and type.
Chaincase Oil:
Yamalube Gear Oil or equivalent API GL-4 SAE 80W-90 specified. Manual details capacity and change interval.
Carburetor Fouling:
Common issue due to fuel quality or improper mixture; manual provides cleaning and tuning procedures.
Clutch Belt Wear:
Drive belt wear can lead to performance loss; manual details inspection and replacement.
Suspension Bushings:
Wear in suspension bushings can affect handling; manual covers inspection and replacement.
