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Yamaha T135 2009 Digital Factory Service Repair Manual Pdf

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The Yamaha T135, a prominent underbone motorcycle produced from 2005 to 2011, is recognized for its blend of practicality, fuel efficiency, and sporty performance. This model, part of the first...
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Yamaha T135 2009 Digital Factory Service Repair Manual Pdf
The Yamaha T135, a prominent underbone motorcycle produced from 2005 to 2011, is recognized for its blend of practicality, fuel efficiency, and sporty performance. This model, part of the first generation, features a 135 cc liquid-cooled, SOHC, 2-valve engine, delivering approximately 11-12 HP and known for its robust engineering and reliable operation. Its design prioritizes agility and ease of use, making it a favored choice in various Asian markets, competing with other established underbone models. The T135 is lauded for its value and solid performance, contributing to Yamaha's strong reputation in the motorcycle industry. This Factory Service Repair Manual provides comprehensive guidance for the Yamaha T135, covering essential areas such as general information, detailed specifications, periodic checks and adjustments, engine mechanics, cooling system, carburetor, chassis, and electrical systems. It includes in-depth procedures for routine maintenance, inspection, engine disassembly and reassembly, carburetor tuning, brake system servicing, suspension repair, and electrical component troubleshooting. The manual is designed to assist owners, mechanics, and technicians in understanding, maintaining, and repairing the vehicle effectively, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Year:
2009
Generation
Generation Identifier:
First Generation (2005-2011)
Codes
Model Code:
T135 (varies by region, e.g., LC135, Jupiter MX, FZ135)
👋 Introduction
Market Position
Market Position:
The Yamaha T135 is a popular underbone motorcycle known for its practicality, fuel efficiency, and sporty performance in many Asian markets. This manual targets owners and technicians responsible for its upkeep.
Competitive Analysis
Competitive Analysis:
Competes with other underbone motorcycles like the Honda Wave series and Suzuki Raider.
Key Features
Key Features:
Covers all aspects of vehicle repair and maintenance, enabling users to understand their vehicle deeply and prevent future issues.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Specifications, Periodic Checks and Adjustment, Engine, Cooling System, Carburetor, Chassis, Electrical System, Troubleshooting
Page Count
Page Count:
Unknown (Digital PDF, length varies with specific digital version)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed based on common practice for such manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, Fuel system (carburetor), Ignition system, Cooling system, Lubrication system, Chassis components (frame, suspension, wheels, brakes), Electrical system (wiring diagrams, lighting, starting, charging), Troubleshooting diagnostics
Procedures Included
Procedures Included:
Routine maintenance, Inspection and adjustment, Engine disassembly and reassembly, Carburetor tuning and repair, Cooling system servicing, Brake system maintenance, Suspension adjustment and repair, Electrical component testing and replacement, Troubleshooting fault diagnosis and repair
Technical Depth
Technical Depth:
Comprehensive: Covers detailed repair procedures, diagnostic steps, specifications, and adjustment parameters suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
Digital (Zoomable/Scalable, High Resolution)
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Liquid-cooled
Displacement:
135 cc
Bore X Stroke:
54.0 mm x 58.7 mm
Compression Ratio:
10.4:1
Performance
Horsepower:
Approx. 11-12 HP (depending on variant and market)
Torque:
Approx. 10-11 Nm (depending on variant and market)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BS26 or similar)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 4.0 - 4.5 Liters
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG, SH, SJ, or higher quality 10W-40 motorcycle oil)
Oil Capacity With Filter Change:
Approx. 0.95 Liters
Oil Capacity Without Filter Change:
Approx. 0.85 Liters
Oil Capacity Engine Washout:
Approx. 1.25 Liters
🔧 Transmission
Standard
Transmission Type:
Constant Mesh, 4-speed (often referred to as semi-automatic or clutchless manual)
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Automatic Wet Clutch
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 2.833, 2nd: 1.875, 3rd: 1.333, 4th: 1.045)
📐 Dimensions
Exterior
Length:
Approx. 1915 mm
Width:
Approx. 705 mm
Height:
Approx. 1045 mm
Wheelbase:
Approx. 1245 mm
Ground Clearance:
Approx. 150 mm
Weights
Wet Weight:
Approx. 103-106 kg (varies by variant)
Dry Weight:
Approx. 95-98 kg (varies by variant)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings typically not standardized like cars)
Active Features
Active Safety Features:
Front Disc Brake, Rear Drum Brake (some variants may have rear disc)
Passive Features
Passive Safety Features:
Integrated bodywork for rider protection, sturdy frame construction
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, odometer, fuel gauge (on some variants), turn signal indicators, neutral indicator, high beam indicator.
Lighting
Lighting System:
Halogen headlight, LED taillight (on some variants), standard incandescent turn signals.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000 - 4,000 km or 6 months, whichever comes first (refer to manual for specific recommendation).
Spark Plug Replacement Interval:
Every 8,000 - 10,000 km (refer to manual for specific type and gap).
Air Filter Cleaning Interval:
Every 2,000 - 3,000 km, replacement every 8,000 - 10,000 km (depends on operating conditions).
Valve Clearance Adjustment Interval:
Every 8,000 - 10,000 km.
Fluid Specifications
Coolant Type:
Permanent type antifreeze coolant (50% solution of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 recommended (refer to manual for exact specification)
Known Issues
Common Issues:
Carburetor jet clogging (common in fuel-injected markets if not maintained), clutch wear, occasional electrical component issues, suspension wear over time.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha is a globally renowned Japanese manufacturer with a strong legacy in motorcycles, known for innovation and performance.
Model Evolution
Model Evolution:
The T135 series, introduced in 2005, quickly became a leader in the underbone segment, evolving with minor updates and regional variations.
Production
Production Locations:
Primarily produced in Southeast Asia (e.g., Indonesia, Malaysia, Thailand) for regional markets.
🏆 Awards & Recognition
Recognitions
Recognitions:
Highly acclaimed in its segment for performance, reliability, and value for money in Southeast Asian markets.
Ratings
Reliability Ratings:
Generally good reliability when properly maintained.
Certifications
Certifications:
Complies with regional emission standards of the year of manufacture.
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