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Yamaha T135 T 135 05-2011 Service Repair Workshop Manual

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The Yamaha T135, also known by various names including Sniper, Jupiter MX, Spark, and Exciter 135LC, is a popular underbone motorcycle produced from 2005 to 2011. This model is celebrated...
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Type: Motorcycle
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Yamaha T135 T 135 05-2011 Service Repair Workshop Manual
The Yamaha T135, also known by various names including Sniper, Jupiter MX, Spark, and Exciter 135LC, is a popular underbone motorcycle produced from 2005 to 2011. This model is celebrated for its robust engineering and reliability, offering a practical and economical solution for daily commuting and general transportation. Available with both manual and automatic clutch variants, the T135 embodies Yamaha's commitment to quality and performance in the entry-level motorcycle segment, making it a trusted choice for riders across many markets. This comprehensive Service Repair Workshop Manual provides in-depth guidance for maintaining and repairing the Yamaha T135. It covers all essential systems, including detailed procedures for engine mechanicals, transmission, chassis, brakes, suspension, steering, and the electrical system. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, repair and rebuild instructions, torque specifications, and wiring diagrams. This resource is designed to empower owners, mechanics, and technicians with the knowledge needed to ensure the optimal performance and longevity of their T135.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Nickname:
Sniper, Jupiter MX, Spark, Exciter 135LC
Production Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Transmission Type Variants:
Manual Clutch, Automatic Clutch
👋 Introduction
Market Position
Target Audience:
DIY motorcycle enthusiasts, independent repair shops, and owners seeking to understand and maintain their Yamaha T135.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information at a fraction of the cost of official service contracts, with instant digital access.
Key Features
Delivery Method:
Instant digital download, eliminating shipping delays and costs.
Versatility:
Printable format allows for customized use, printing only necessary sections to avoid damage to original documents.
📋 Manual Details
Coverage Areas
General Information:
Included
Engine:
Included
Transmission:
Included
Chassis:
Included
Lighting System:
Included
Steering:
Included
Seat System:
Included
Clutch:
Included
Suspension:
Included
Locks:
Included
Brakes:
Included
Lubrication:
Included
Electrical System:
Included
Frame:
Included
Fuel System:
Included
Battery:
Included
Page Count
Estimated Page Count:
N/A (Digital format implies variable content based on sections printed)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, assembly, component inspection, and adjustment.
Engine Electrical:
Ignition system, charging system, starter system, wiring diagrams, component testing.
Fuel System:
Carburetor (likely CV type based on era/model), fuel delivery, fuel tank, fuel filter.
Transmission Drivetrain:
Clutch operation (manual and automatic), gearbox disassembly and reassembly, final drive.
Brake System:
Front and rear brake systems (likely drum front, disc rear or vice versa depending on specific market variant), hydraulic components, pad/shoe replacement, bleeding.
Suspension Steering:
Front fork assembly, rear shock absorber, linkage systems, steering head bearings, troubleshooting and adjustment.
Electrical Components:
Lighting (headlight, taillight, turn signals), horn, instrumentation, battery maintenance and testing, starter motor, alternator.
Chassis Frame:
Frame integrity checks, swingarm, pivot points, general chassis inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts and procedures for common performance issues, starting problems, electrical faults.
Repair Rebuild:
Detailed step-by-step instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement.
Wiring Diagrams:
Comprehensive electrical schematics for fault finding and component identification.
Torque Specifications:
Essential torque values for critical fasteners during assembly and disassembly.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic rider maintenance to complete engine and chassis rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
Adobe Acrobat PDF
Searchability:
Likely searchable text within PDF for efficient information retrieval.
Print Quality
Print Quality Recommendation:
Designed for printing, allowing users to create clean, legible copies of necessary sections or the entire manual.
Binding Type
Binding Type Options:
User printable for binding into 3-ring binders or similar.
Paper Type
Paper Type Recommendation:
Standard printer paper, with heavier stock recommended for frequently used sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC
Displacement:
135cc
Cooling System:
Likely Air-Cooled (confirm with specific model variant if available)
Performance
Bore X Stroke:
Typically around 52mm x 60.2mm (subject to minor variations)
Compression Ratio:
Typically around 9.3:1 to 9.5:1
Horsepower:
Approximately 9-11 HP at around 8000 RPM (model dependent)
Torque:
Approximately 10-12 Nm at around 6000 RPM (model dependent)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM type)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Constant Mesh 4-speed or 5-speed (depending on variant)
Features
Clutch Type:
Wet, multi-plate (Manual clutch models); Automatic clutch (Automatic models)
📐 Dimensions
Exterior
Overall Length:
Approx. 1920mm - 1955mm (model dependent)
Overall Width:
Approx. 705mm - 745mm (model dependent)
Overall Height:
Approx. 1040mm - 1075mm (model dependent)
Weights
Wet Weight:
Approx. 105kg - 110kg (model dependent)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features: reliable braking, lighting, and chassis stability. Manual focuses on maintaining these.
💡 Technology Features
Infotainment
Instrument Panel:
Analog speedometer, tachometer (on some variants), fuel gauge, odometer, trip meter, indicator lights.
Driver Assistance
ABS:
Not typically equipped on this model range.
Connectivity
Connectivity Features:
N/A (basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000-5,000 km or 6 months (refer to manual for precise interval)
Spark Plug Replacement:
Typically every 10,000-12,000 km (refer to manual for specific type and interval)
Air Filter Cleaning:
Recommended every 2,000-4,000 km or as needed based on operating conditions
Valve Clearance Check:
Typically every 10,000-15,000 km (crucial for performance and longevity)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific oil (confirm viscosity based on ambient temperature)
Engine Oil Capacity:
Approx. 0.9 - 1.0 Liters (check dipstick or fill plug)
Brake Fluid Type:
DOT 3 or DOT 4 (if hydraulic front brake is equipped)
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, chain and sprockets, rear shock absorber (depending on mileage and maintenance).
Carburetor Tuning:
Periodic tuning may be required due to variations in fuel quality and environmental factors.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its extensive history in motorcycle manufacturing and engineering excellence.
Model Evolution
Positioning:
The T135 series represents Yamaha's popular entry-level underbone motorcycle, offering a balance of performance, economy, and reliability for commuting and general use.
Production
Manufacturing Regions:
Primarily manufactured for Asian markets, with significant production in Southeast Asia.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Highly regarded in its segment for reliability and value, making it a popular choice in emerging markets.
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