Yamaha T135 T 135 T135S T135SE 2006 Factory Service Repair Manual

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This manual covers the T135, a popular underbone motorcycle produced from 2006. Known for its sporty styling and agility, the T135 is designed for commuters and enthusiasts seeking practical yet...

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Type: Motorcycle

Vendor:

Sku: 136891

Tags: 2006 Motorcycle Motorcycles T 135 T135 T135S T135SE Yamaha

Product variants

Description

This manual covers the T135, a popular underbone motorcycle produced from 2006. Known for its sporty styling and agility, the T135 is designed for commuters and enthusiasts seeking practical yet engaging transportation. Built upon extensive motorsports heritage, this model is recognized for its reliability and durability, offering a blend of performance and efficiency in its segment. The T135 platform has been a consistent performer, often leading sales in its category due to its well-engineered components and rider-focused design. This comprehensive factory service repair manual provides detailed instructions for the maintenance and repair of the T135 (including variants T135S and T135SE). It covers all major systems, including the engine mechanicals, fuel system, electrical system, chassis components, and drivetrain. The manual includes procedures for periodic maintenance, adjustments, troubleshooting common issues, and complete component overhauls. This resource is invaluable for owners and technicians aiming to ensure the optimal performance and longevity of their T135 motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Variant Codes:

T135, T135S, T135SE

Year:

Codes

Chassis Code Primary:

Chassis Code Variants:

T135S, T135SE

👋 Introduction

Market Position

Vehicle Segment:

Underbone motorcycle, often referred to as a 'cub' or 'sport cub'

Target Audience:

Commuters, young riders, enthusiasts seeking practical and sporty transportation

Competitive Analysis

Competitors:

Honda Supra X 125, Suzuki Raider J110, Modenas Kriss 100

Key Features

Design:

Sporty styling with a focus on performance and agility for its class

Manual Benefit:

Enables DIY maintenance and repairs, reducing service costs significantly

📋 Manual Details

Coverage Areas

Scope:

Comprehensive factory service and repair

Page Count

Estimated Pages:

Likely 300-500 pages (typical for this type of manual, exact count not provided)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, internal components, lubrication, cooling

Fuel System:

Carburetor systems, fuel tank, fuel lines, fuel injection system (if applicable to specific variants)

Electrical System:

Ignition system, starting system, charging system, lighting, wiring diagrams, battery

Chassis Components:

Frame, suspension, wheels, tires, brakes, steering

Drive Train:

Clutch, gearbox, final drive

Procedures Included

Maintenance:

Periodic checks, adjustments, lubrication, scheduled maintenance

Repair:

Detailed step-by-step repair instructions for all major components

Troubleshooting:

Diagnostic procedures, common issues, symptom-based troubleshooting guides

Technical Depth

Depth:

Factory level, covering routine maintenance to complete engine and chassis rebuilds

📊 Manual Specifications

File Format

Printability:

Searchability:

Likely searchable text (standard for well-produced PDFs)

Print Quality

Quality:

High-resolution scans of original factory documentation

Binding Type

Binding:

Not applicable (Digital PDF download)

Paper Type

Paper Type:

Not applicable (Digital PDF download)

Compatibility

Operating Systems:

WINDOWS and MAC

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, SOHC, 4-valve

Displacement:

135 cc (approximate, exact might vary slightly by region/specific model update)

Performance

Horsepower:

Typically in the range of 11-13 PS (exact figure may vary by market and tune)

Torque:

Not specified, but expected to be strong for its displacement, aiding acceleration

Fuel System

Carburetor Details:

CV carburetor (likely Mikuni VM series or similar) for the T135, potentially electronic fuel injection (EFI) for SE variants in some markets (though the manual lists both, indicating coverage for carb and potentially FI or a common platform)

Cooling System

Type:

Liquid-cooled

Ignition System

Type:

TCI (Transistor Controlled Ignition)

🔧 Transmission

Standard

Type:

Constant mesh, 4-speed (manual clutch operation typical)

Optional

Type:

Some markets may have offered an automatic clutch (semi-automatic) variant, check specific model code (S/SE for differences)

Features

Clutch:

Wet multi-plate clutch

Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approximately 1900-1950 mm (typical for this class, exact may vary)

Width:

Approximately 650-700 mm

Height:

Approximately 1050-1100 mm

Weights

Curb Weight:

Approximately 100-110 kg (typical, exact depends on variant and fluids)

Fuel Tank Capacity:

Approximately 4.0 - 4.5 Liters

🛡️ Safety Features

Ratings

Crash Test Data:

Not typically tested under automotive safety rating systems like NHTSA or Euro NCAP

Active Features

Braking Front:

Disc brake (Hydraulic)

Braking Rear:

Drum brake (Mechanical)

Passive Features

Lighting:

Halogen headlight, LED taillight (depending on variant)

💡 Technology Features

Infotainment

Features:

Basic analogue instrument cluster (speedometer, odometer, fuel gauge, neutral indicator), no advanced infotainment systems.

Driver Assistance

Features:

None in the modern sense; focuses on mechanical reliability and rider feedback.

Connectivity

Features:

No Bluetooth or Wi-Fi connectivity; purely mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 km or 6 months (refer to manual for precise interval and oil type)

Spark Plug Replacement:

Typically every 10,000-15,000 km

Air Filter Cleaning Replacement:

Check every 2,000-4,000 km, replace as needed (more frequently in dusty conditions)

Fluid Specifications

Engine Oil Type:

Yamalube or equivalent SAE 10W-40 API SG or higher (confirm exact viscosity and API rating in manual)

Coolant Type:

Permanent type anti-freeze coolant (ethylene glycol base), 50% solution (refer to manual for Yamaha specific coolant)

Known Issues

Carburetor Tuning:

Carburetors can require periodic adjustment due to fuel variations or wear.

Electrical Connections:

Corrosion or loose connections in electrical components can lead to intermittent faults.

Engine Wear:

High mileage units may experience wear in piston rings, valve guides, or clutch plates, all covered by this manual.

📚 Vehicle History

Brand Heritage

Yamaha Motorsport:

Yamaha has a long and successful history in motorsports, including Grand Prix motorcycle racing, influencing their road bike designs.

Model Evolution

T135 Lineage:

The T135 platform is an evolution of Yamaha's successful cub-style motorcycles, known for combining scooter-like practicality with motorcycle-like performance and features.

Production

Manufacturing Locations:

Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Malaysia) for local and export markets.

🏆 Awards & Recognition

Recognitions

Segment Popularity:

The T135 platform has been highly popular in its target markets, often winning 'best seller' awards in the underbone segment.

Ratings

Reliability:

Generally regarded as a reliable and durable motorcycle, a common trait for Yamaha products.