TR200 FatCat Service Manual Repair 1986-1987 TR 200 Fat Cat

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The TR200 FatCat, produced from 1986 to 1987, is a distinctive trail motorcycle known for its robust engineering and unique 'fat tire' rear wheel, designed to enhance traction and stability...

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Type: Atv

Vendor:

Sku: 136284

Tags: 1986 1987 Atv Honda Motorcycles TR200 FatCat Yamaha

Product variants

Description

The TR200 FatCat, produced from 1986 to 1987, is a distinctive trail motorcycle known for its robust engineering and unique 'fat tire' rear wheel, designed to enhance traction and stability across varied off-road terrain. This model represents a commitment to creating reliable and capable recreational vehicles, blending practical utility with a design that has garnered a dedicated following among enthusiasts. Its four-stroke, air-cooled engine, typically around 192cc, provides dependable power for trail riding and exploration. This comprehensive service manual provides essential information for the maintenance, repair, and troubleshooting of your TR200 FatCat. Covering a wide array of systems including the engine, fuel system, drivetrain, suspension, brakes, and electrical components, this 206-page guide offers detailed procedures for complete teardowns and rebuilds, routine maintenance, and diagnostic solutions for common issues. It is an invaluable resource for owners and technicians alike, ensuring the longevity and optimal performance of this classic motorcycle.

🏷️ Basic Information

Identification

Make:

Honda

Model:

TR200 FatCat

Model Code:

TR200

Production Years Covered:

1986-1987

Codes

Engine Code:

TR200E

👋 Introduction

Market Position

Target Audience:

Owners and technicians seeking in-depth repair and maintenance information for the Honda TR200 FatCat.

Competitive Analysis

Value Proposition:

Provides comprehensive, detailed information that is essential for maintaining and repairing the classic Honda TR200 FatCat, often difficult to find in other sources.

Key Features

Unique Selling Points:

Instant download, 206 pages of detailed content, high-quality digital format with search and navigation, free replacement guarantee.

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete teardown and rebuild, maintenance, troubleshooting, parts diagrams, specifications.

Page Count

Number Of Pages:

Manual Type

Type:

Service Manual / Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, carburetor adjustment (pilot jet, main jet, mixture screw, idle), valve clearance, piston, conrod, crankshaft, cams, head, cylinder, bore, compression ratio, primary reduction gear.

Fuel System:

Carburetor, fuel pump, fuel tank, fuel lines, EFI (PGM-FI) mentioned in tags implying potential diagnostic information.

Drivetrain:

Transmission, drive shaft, clutch, gearshift, output shaft, rear drive.

Suspension:

Front forks, rear struts, swingarm, linkage.

Brakes:

Front and rear brake systems, pads, hydraulic systems.

Electrical:

Ignition system, stator, coil, battery, starter, kickstart/kicker, rectifier, regulator, switches, lights, wiring diagrams (schematic).

Bodywork And Frame:

Frame, fenders, plastics, seat, handle bars, storage.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (engine oil, coolant), lubrication, air filter, spark plug replacement.

Repair:

Complete teardown and rebuild, component replacement, seal replacement, gasket replacement.

Troubleshooting:

Problem diagnosis, error codes, no spark issues, starting problems, running issues.

Installation:

Component installation, accessory installation (implied).

Technical Depth

Depth Of Information:

Comprehensive, covering detailed repair procedures, torque specifications, and diagnostic information suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Restrictions:

No restrictions on printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Features

Searchability:

Fully searchable text.

Navigation:

Clickable chapters.

Saving:

No restrictions on saving.

Replacement Policy:

Free replacement offered if the manual is lost.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke

Displacement:

192cc (approx.)

Bore X Stroke:

66.0 mm x 55.0 mm (typical for TR200)

Compression Ratio:

9.5:1 (typical for TR200)

Valve Configuration:

SOHC (Single Overhead Camshaft)

Cooling System:

Air-cooled

Engine Oil Type:

API SF or SG, SAE 10W-40 recommended. (Manual will provide definitive specification).

Performance

Horsepower:

Approx. 15-17 HP (estimated, manual will specify)

Torque:

Not explicitly stated in product description, but torque specifications for various engine components are covered.

Fuel System

Fuel Delivery:

Carburetor (Keihin CV type, typically 28mm)

Carburetor Model:

Likely Keihin PD26A or similar. Manual will confirm exact model and settings.

Fuel Type:

Unleaded gasoline (minimum 86 octane)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Features

Clutch Type:

Wet multi-plate clutch

Final Drive:

Chain drive

Transmission Fluid Type:

Honda MTF or equivalent 10W-30 or 10W-40 API SF/SG motorcycle oil. (Manual will provide definitive specification).

📐 Dimensions

Exterior

Length:

Approx. 80.5 inches (2045 mm) (typical for TR200)

Width:

Approx. 34.0 inches (865 mm) (typical for TR200)

Height:

Approx. 44.5 inches (1130 mm) (typical for TR200)

Weights

Dry Weight:

Approx. 245 lbs (111 kg) (typical for TR200)

Wet Weight:

Approx. 265 lbs (120 kg) (typical for TR200, with fluids)

Fuel Tank Capacity:

Approx. 2.6 gallons (9.8 liters) (typical for TR200)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable safety regulations for off-road motorcycles of its era. Specific ratings not typically applied to this class of vehicle in modern terms.

💡 Technology Features

Infotainment

Infotainment System:

N/A (No infotainment system present on this model).

Driver Assistance

Electronic Features:

Basic electronic ignition and charging system. Tags mention 'PGM-FI' which might refer to early fuel injection diagnostics or related systems, though the TR200 typically used a carburetor.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 miles or 6 months, whichever comes first. (Manual will provide definitive schedule).

Air Filter Cleaning:

Every 1,000 miles or as needed based on dusty conditions. (Manual will provide definitive schedule).

Valve Clearance Check:

Every 4,000 miles or 24 months. (Manual will provide definitive schedule).

Fluid Specifications

Engine Oil Capacity:

Approx. 1.7 liters (1.8 US qt) (Manual will confirm exact capacity).

Coolant Type:

Ethylene glycol based antifreeze coolant, mixed 50/50 with distilled water. (Manual will specify Honda coolant or equivalent).

Known Issues

Common Problems:

Carburetor gumming due to infrequent use, potential electrical connection issues over time, wear on suspension components. Manual provides troubleshooting for these and more.

Technical Specifications

Spark Plug Type:

NGK DPR7EA-9 or equivalent. (Manual will confirm exact plug and gap).

Tire Pressure Front:

20-24 PSI (typical for this style of tire). (Manual will specify exact pressure).

Tire Pressure Rear:

5-8 PSI (typical for the 'fat tire'). (Manual will specify exact pressure).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. (Manual will specify exact type).

📚 Vehicle History

Brand Heritage

Honda Motorcycles:

Honda has a long and storied history in motorcycle manufacturing, known for reliability, innovation, and performance across various segments, including off-road and trail bikes.

Model Evolution

Tr200 Fatcat Design:

The TR200 FatCat was a unique offering in Honda's lineup, characterized by its 'fat tire' rear wheel and trail-oriented design, aimed at providing enhanced traction and stability in various off-road conditions.

Production

Manufacturing Period:

1986-1987

🏆 Awards & Recognition

Recognitions

Historical Acclaim:

The TR200 FatCat is a niche classic, appreciated for its unique design and trail capability. Specific awards are not widely documented, but it holds a cult following among enthusiasts.