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2000 Yamaha TT-R225/L Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R225/L Year: 2000 Codes Model Code: 4FC1 (TT-R225), 4FC2 (TT-R225L) 👋 Introduction Market Position Market Segment: Entry-level to intermediate dual-sport/trail motorcycle. Competitive Analysis...
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Type: Motorcycle
Vendor:
Sku: 409574
2000 Yamaha TT-R225/L Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R225/L
Year:
2000
Codes
Model Code:
4FC1 (TT-R225), 4FC2 (TT-R225L)
👋 Introduction
Market Position
Market Segment:
Entry-level to intermediate dual-sport/trail motorcycle.
Competitive Analysis
Competitors:
Honda CRF230F, Kawasaki KLR250, Suzuki DR-Z250.
Key Features
Target User:
Trail riders, recreational off-road enthusiasts, riders seeking a reliable and easy-to-maintain dual-sport machine.
Manual Benefit:
Empowers owners and technicians to perform all maintenance and repair tasks accurately, saving time and money, and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair for the 2000 Yamaha TT-R225 and TT-R225L models.
Page Count
Page Count:
300
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end and bottom-end components, lubrication system, cooling system (air-cooled), ignition system, starting system.
Transmission:
Clutch, gearbox, shifting mechanism, final drive (chain).
Chassis:
Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front disc, rear drum).
Electrical:
Wiring diagrams, lighting, indicators, battery, charging system (alternator), ignition coil, CDI unit.
Fuel System:
Carburetor (Mikuni BS30), fuel tank, petcock, fuel lines.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, chain maintenance, brake adjustments, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues.
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Specifications:
Torque specifications for all fasteners, clearances, and tolerances.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilds and complex electrical diagnostics. Equivalent to dealership-level repair information.
📊 Manual Specifications
File Format
Print Quality:
High-resolution print suitable for professional use and clear reproduction of diagrams and schematics.
Binding Type
Binding Type:
Perfect Bound or Saddle-Stitched (depending on publisher's standard for this page count).
Paper Type
Paper Type:
Durable, matte-finish paper to minimize glare from shop lights and resist smudging.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
223 cc
Bore X Stroke:
66.5 mm x 64.2 mm
Compression Ratio:
9.5:1
Valve Configuration:
SOHC, 2 valves
Performance
Horsepower:
Approximately 16-18 HP (estimated, manufacturer data may vary)
Torque:
Approximately 13-15 lb-ft (estimated, manufacturer data may vary)
Fuel System
Carburetor Model:
Mikuni BS30
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
9.0 L (2.4 gal)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Features
Clutch Type:
Wet, multiple disc
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (10W-40) or equivalent API SG, SAE 10W-40 viscosity grade motorcycle oil.
Fluid Capacities
Transmission Oil Capacity:
1.8 L (1.9 US qt) for periodic oil change; 2.1 L (2.2 US qt) for total draining and refill.
📐 Dimensions
Exterior
Overall Length:
2050 mm (80.7 in)
Overall Width:
820 mm (32.3 in)
Overall Height:
1175 mm (46.3 in)
Seat Height:
865 mm (34.1 in)
Ground Clearance:
265 mm (10.4 in)
Weights
Dry Weight:
116 kg (256 lbs)
Wet Weight:
122 kg (269 lbs) (approx.)
Suspension
Front Suspension Travel:
265 mm (10.4 in)
Rear Suspension Travel:
250 mm (9.8 in)
Wheels Tires
Front Tire Size:
80/90-21M/C 48P
Rear Tire Size:
110/90-18M/C 61P
Front Brake Type:
Disc
Rear Brake Type:
Drum
🛡️ Safety Features
Ratings
Safety Features:
While no formal crash ratings exist for this type of off-road motorcycle, standard safety features include reliable braking systems and lighting for visibility.
Active Features
Braking System:
Hydraulic front disc brake for effective stopping power; rear drum brake for controlled deceleration.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 3,000 km (1,800 miles) or 6 months, or as needed during oil changes.
Air Filter Cleaning:
Every 1,000 km (600 miles) or 3 months; replace if damaged.
Spark Plug Check:
Every 3,000 km (1,800 miles) or 6 months; replace as needed.
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after riding in wet/dusty conditions.
Valve Clearance Check:
Every 6,000 km (3,600 miles) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG, SAE 10W-40 viscosity grade motorcycle oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Fluid Capacities
Engine Oil Capacity:
1.8 L (1.9 US qt) for periodic oil change; 2.1 L (2.2 US qt) for total draining and refill.
Known Issues
Common Wear Items:
Clutch plates, fork seals, rear shock bushings, carburetor jets due to fuel quality variations.
Carburetor Cleaning:
Regular cleaning of the Mikuni BS30 carburetor may be required due to the nature of off-road riding and fuel quality.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is renowned for its innovation and performance in motorcycles, particularly in off-road and dual-sport segments, with a long history of competitive success.
Model Evolution
Lineage:
The TT-R line evolved from Yamaha's successful YZ and XT series, offering a more accessible and user-friendly off-road experience.
Production
Production Years:
The TT-R225 was produced from 1999 to 2005, with minor updates over its lifespan.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The TT-R225 is recognized as a durable, reliable, and easy-to-maintain off-road motorcycle suitable for a wide range of riders.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its robustness and ease of maintenance.
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