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2012 Yamaha TTR 125 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Year: 2012 Codes Engine Code General: 4X1 Model Code Specific: TTR125L 👋 Introduction Market Position Vehicle Segment: Entry-level off-road/trail motorcycle, popular for...
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Type: Motorcycle
Vendor:
Sku: 280214
2012 Yamaha TTR 125 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125
Year:
2012
Codes
Engine Code General:
4X1
Model Code Specific:
TTR125L
👋 Introduction
Market Position
Vehicle Segment:
Entry-level off-road/trail motorcycle, popular for recreational use and learning.
Competitive Analysis
Key Competitors:
Honda CRF100F/125F, Kawasaki KLX125/140, Suzuki DR-Z125.
Key Features
Vehicle Appeal:
User-friendly, reliable, and cost-effective for aspiring off-road riders.
Manual Value Proposition
Manual Benefit:
Empowers owners and mechanics with the detailed knowledge required for effective maintenance, troubleshooting, and repair, reducing reliance on external services.
Manual Scope
Scope Statement:
This manual provides comprehensive technical documentation for the 2012 Yamaha TTR125, covering all aspects of its maintenance, repair, and operation.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Compatibility:
Windows, macOS, Linux
Page Count
Estimated Page Count:
Extensive (typically 300+ pages for a comprehensive service manual of this nature)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed disassembly, assembly, troubleshooting, specifications, and overhaul procedures for the 124cc air-cooled SOHC engine.
Fuel System:
Carburetor tuning, inspection, cleaning, and replacement of fuel delivery components.
Ignition System:
CDI ignition system diagnosis, component testing, and specifications.
Transmission System:
Clutch operation, inspection, adjustment, and gearbox disassembly/assembly procedures.
Chassis System:
Frame inspection, steering head bearing maintenance, and suspension adjustments.
Suspension System:
Front fork inspection, seal replacement, oil level specifications, and rear shock absorber service.
Braking System:
Front and rear brake caliper service, pad replacement, master cylinder maintenance, and bleeding procedures.
Electrical System:
Wiring diagrams, component testing, troubleshooting of lights, horn, and battery charging system.
Exhaust System:
Inspection and maintenance of exhaust components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks.
Troubleshooting:
Comprehensive diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Tune Up:
Detailed procedures for optimizing engine performance.
Diagnostic Tips:
Expert advice and common pitfalls to avoid during diagnosis and repair.
Torque Specifications:
Provides precise torque values for critical fasteners, ensuring proper assembly and preventing damage.
Repair Tips:
Includes practical tips and advice from experienced technicians for common repair scenarios.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic information, including troubleshooting charts based on symptoms.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically OCR-processed for searchability)
Print Quality
Printable:
Yes
Resolution:
High resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
N/A (Digital File)
Requirements
Software Requirements:
Adobe PDF Reader (or compatible viewer)
Download
Delivery Method:
Instant High Speed Download
Content Highlight
Wiring Diagrams Availability:
Includes comprehensive wiring diagrams essential for electrical troubleshooting.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve
Displacement:
124 cc
Bore X Stroke:
54 mm x 54 mm
Compression Ratio:
9.5:1
Cooling System:
Air-cooled
Fuel Type:
Unleaded gasoline
Performance
Horsepower Approximate:
~10-12 HP (Varies slightly by source and condition)
Torque Approximate:
~6-8 lb-ft (Varies slightly by source and condition)
Fuel System
Carburetor Type:
Mikuni VM20SS (or similar 20mm constant velocity)
Fuel Tank Capacity:
1.6 Gallons (6.0 Liters)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
Features
Gear Ratios:
Refer to manual for specific gear ratios (typically 1st: 2.833, 2nd: 1.882, 3rd: 1.350, 4th: 1.045, 5th: 0.870)
Lubricant Type:
Yamaha Gear Oil 10W-30 or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Overall Length:
72.2 inches (1835 mm)
Overall Width:
31.7 inches (805 mm)
Overall Height:
41.1 inches (1045 mm)
Seat Height:
31.5 inches (800 mm)
Wheelbase:
49.4 inches (1255 mm)
Weights
Dry Weight:
176 lbs (80 kg)
Wet Weight Approximate:
190 lbs (86 kg)
Front Tire Size:
70/100-17M/C 40P
Rear Tire Size:
90/100-14M/C 49P
Wheelbase Type:
Spoke wheels with standard off-road knobby tires.
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road vehicles typically do not have NHTSA or Euro NCAP ratings).
Active Features
Braking System:
Hydraulic disc front brake, drum rear brake. Manual provides detailed service procedures for both.
Passive Features
Frame Construction:
Steel semi-double cradle frame for durability.
Lighting:
Headlight and taillight for visibility (electrical system coverage in manual).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle, no advanced infotainment features).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control).
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (refer to manual for precise recommendations).
Air Filter Cleaning:
Regularly, especially in dusty conditions; refer to manual for specific mileage/time intervals.
Chain Maintenance:
Lubricate and adjust chain tension every 500 km or as needed.
Spark Plug Inspection:
Every 3,000 km or annually.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SE type SG or higher (refer to manual for exact specifications).
Engine Oil Capacity:
0.90 Liters (0.95 US qt) without filter change, 1.00 Liter (1.05 US qt) with filter change.
Fork Oil Type:
Refer to manual for specific fork oil grade and type (e.g., SAE 10W).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, air filter, spark plug.
Carburetor Adjustment:
Can sometimes require fine-tuning for optimal performance at different altitudes or temperatures; manual provides detailed tuning steps.
Suspension Wear:
Fork seals and rear shock absorber can wear over time, impacting ride quality. Manual covers replacement procedures.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles across various segments, including off-road.
Model Evolution
Ttr Series Development:
The TTR line has evolved to provide accessible and capable off-road machines for younger riders and beginners. The TTR125 has been a staple in this category.
Production
Manufacturing Country:
Japan (and potentially other Yamaha global manufacturing facilities).
Production Years Ttr125:
Introduced in the early 2000s, with continuous updates. The 2012 model represents a specific iteration within this lineage.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012 model might not be readily available, the TTR series has consistently received praise for its reliability and suitability for its target demographic.
Ratings
User Reviews:
Generally well-regarded by users for its ease of use, durability, and low running costs.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for its model year and market of origin (details typically found in vehicle-specific documentation, manual may reference).
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