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Yamaha TW 125 1999-2001 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Yamaha Model: TW 125 Model Years Covered: 1999, 2000, 2001 Codes Engine Code: Likely 5AJ (common for this era TW125, specific code not provided in...
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Type: Motorcycle
Vendor:
Sku: 470005
Yamaha TW 125 1999-2001 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TW 125
Model Years Covered:
1999, 2000, 2001
Codes
Engine Code:
Likely 5AJ (common for this era TW125, specific code not provided in product info)
Chassis Code:
Likely 5AJ (common for this era TW125, specific code not provided in product info)
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts for the Yamaha TW 125
Competitive Analysis
Value Proposition:
Comprehensive, detailed, and easy-to-understand repair information for efficient servicing
Key Features
Delivery Method:
Instant Download
Content Quality:
100% complete and intact, no missing/corrupt pages
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of the Yamaha TW 125 motorcycle
Page Count
Total Pages:
280
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Engine disassembly, assembly, inspection, adjustments, troubleshooting
Fuel System:
Carburetor service, fuel tank, fuel lines, fuel filter
Ignition System:
Ignition timing, spark plug specifications, CDI unit, ignition coil
Transmission And Drivetrain:
Clutch operation, gearbox disassembly, lubrication, final drive
Chassis And Frame:
Frame inspection, steering system, suspension components
Braking System:
Brake pad replacement, brake fluid, caliper service, hydraulic lines
Electrical System:
Wiring diagrams, lighting, battery, starter motor, charging system
Cooling System:
Air cooling system components and maintenance
Wheels And Tires:
Tire pressure, wheel bearing maintenance, spoke tension
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Component Removal Installation:
Detailed steps for removing and reinstalling all major components
Adjustments:
Carburetor idle speed, clutch lever play, throttle cable free play
Rebuilding Procedures:
Engine and transmission component rebuilding instructions
Torque Specifications:
Essential torque values for all fasteners during assembly and disassembly
Technical Depth
Level Of Detail:
Comprehensive step-by-step procedures with detailed explanations and pictorial diagrams
Diagnostic Information:
Includes diagnostic procedures, checking, and adjusting
Pictorial Representation:
Detailed illustrations, exploded diagrams, drawings, and photos
Special Tools:
References to and illustrations of required special service tools
Wear Limits:
Includes specified wear limits for various components
📊 Manual Specifications
File Format
PDF Quality:
High quality, printable
Print Quality
Printable:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirement
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
124 cc (specific bore and stroke details would be in the manual)
Performance
Bore X Stroke:
Not specified in product info, but typical for 125cc class
Compression Ratio:
Not specified in product info
Horsepower:
Typically around 10-12 HP, specific figure in manual
Torque:
Typically around 9-10 Nm, specific figure in manual
Fuel System
Fuel Delivery:
Carburetor (specific model likely Mikuni VM series, details in manual)
Fuel Capacity:
Typically around 7-9 liters, specific capacity in manual
Lubrication
Oil Type:
Yamalube or equivalent motorcycle-specific 4-stroke oil (specific viscosity in manual)
Oil Capacity:
Typically around 0.9-1.1 liters, specific capacity in manual
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet multi-disc
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Not specified in product info
Overall Width:
Not specified in product info
Overall Height:
Not specified in product info
Weights
Dry Weight:
Approximately 111 kg, specific weight in manual
Wet Weight:
Not specified in product info
Ground Clearance:
Typically ample for off-road use, specific figure in manual
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily determined by rider skill and adherence to maintenance)
Active Features
Active Safety:
Responsive braking system, stable chassis design
Passive Features
Passive Safety:
Robust frame construction, rider ergonomics
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic motorcycle design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, detailed schedule in manual
Spark Plug Replacement:
Recommended at intervals specified in the manual, typically every 6,000-10,000 km
Chain Lubrication Adjustment:
Frequent checks recommended, especially with off-road use; adjustment interval in manual
Fluid Specifications
Brake Fluid Type:
DOT 4 recommended, specific type and replacement interval in manual
Coolant Type:
Air-cooled, no coolant required
Known Issues
Common Wear Items:
Tires (due to unique fat rear tire), brake pads, chain and sprockets
Carburetor Tuning:
May require periodic cleaning and adjustment, especially if subject to varying fuel quality or extended storage
Electrical Connections:
Corrosion on connectors can occur in damp environments; regular inspection advised
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, Ltd. has a long-standing reputation for producing reliable and innovative motorcycles across various categories.
Model Evolution
Tw Series Concept:
The TW series is renowned for its unique 'Trail Way' design, emphasizing off-road capability with fat tires for excellent traction and comfort on varied terrain.
Production
Tw125 Origin:
Introduced to cater to the growing demand for lightweight, user-friendly dual-purpose motorcycles, particularly popular in European markets.
🏆 Awards & Recognition
Recognitions
Model Recognitions:
While specific awards for the TW125 are not widely publicized, the TW series in general is recognized for its durability, unique styling, and go-anywhere capability.
Ratings
Reliability Ratings:
Yamaha motorcycles generally receive high marks for reliability. Specific ratings for the TW125 would be found in owner reviews and enthusiast forums.
Certifications
Emissions Standards:
Designed to meet emissions standards of the time for the intended markets. Manual will detail relevant specifications.
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