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Yamaha TZ125 TZ125G1 1990-2005 Repair Service Manual

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The Yamaha TZ125, model code TZ125G1, is a high-performance racing motorcycle produced between 1990 and 2005. Engineered for competition, this two-stroke, single-cylinder machine typically features a 124cc displacement and delivers...
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Type: Motorcycle
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Sku: 55161
Yamaha TZ125 TZ125G1 1990-2005 Repair Service ManualYamaha TZ125 TZ125G1 1990-2005 Repair Service ManualYamaha TZ125 TZ125G1 1990-2005 Repair Service Manual
The Yamaha TZ125, model code TZ125G1, is a high-performance racing motorcycle produced between 1990 and 2005. Engineered for competition, this two-stroke, single-cylinder machine typically features a 124cc displacement and delivers power in the range of 30-40 HP, making it a formidable contender in its class. With a focus on agility and rider control, the TZ125 is built upon an extensive heritage in motorcycle racing, embodying a commitment to performance and reliability on the track. Its lightweight design, estimated to be under 100 kg dry weight, combined with a precise 6-speed sequential gearbox and a responsive chassis, ensures a thrilling and competitive racing experience. This comprehensive workshop repair service manual provides in-depth coverage for all TZ125 models, engines, trims, and transmission types from 1990 to 2005. Written in English, it serves as an essential resource for owners, mechanics, and racing teams, detailing scheduled maintenance, routine service, and step-by-step repair procedures for every major system, including the engine, fuel, cooling, drivetrain, chassis, and electrical systems. The manual offers professional-level diagnostic and troubleshooting guidance, ensuring the optimal performance and longevity of your TZ125. Its digital format allows for easy navigation, printing of specific sections, and zoom functionality, providing access to critical information.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TZ125
Model Code:
TZ125G1
Production Years Covered:
1990-2005
Codes
Vehicle Type:
Racing Motorcycle
👋 Introduction
Market Position
Target Audience:
Yamaha TZ125 owners, mechanics, racing teams
Competitive Analysis
Advantage Over Paper:
No physical wear, easy printing of specific sections, instant access
Key Features
Authenticity:
Original Yamaha workshop manual, same as used in service shops
Completeness:
Complete and intact, no missing or corrupt parts
Content Quality:
Professional quality, highly detailed
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Model Variants Covered:
All Models, Engines, Trim, Transmissions Types
Page Count
Estimated Page Count:
Hundreds (Specific number not provided in product information)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Top End, Lubrication System, Engine Removal/Installation
Fuel System:
Comprehensive coverage
Cooling System:
Detailed information
Drivetrain:
Clutch, Crankshaft, Transmission, Final Drive
Chassis:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical System:
Detailed wiring diagrams, troubleshooting procedures
General Information:
Included
Appendix:
Included
Procedures Included
Maintenance:
Scheduled maintenance, routine service
Repair:
Step-by-step repair procedures, disassembly, assembly, reinstallation
Troubleshooting:
Diagnostic procedures for various systems
Diagnostics:
Comprehensive diagnostic information
Technical Depth
Depth:
Professional technician level, detailed information
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Implied by digital format, likely searchable text
Print Quality
Printable:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder (typical for TZ125)
Displacement:
124cc (for TZ125)
Performance
Horsepower:
Specific figures vary by year and tuning, but typically in the 30-40 HP range for this era racing 125cc.
Torque:
Not specified in product information, but significant for racing applications.
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni TMX series for this model/era)
Fuel Type:
High-octane gasoline, often mixed with 2-stroke oil
Lubrication System
Lubrication Method:
Pre-mix or oil injection (typical for racing 2-strokes)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Optional
Gear Ratios:
Specific ratios would be detailed in the manual.
Features
Clutch Type:
Wet, multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions not provided in product information, but typical for a 125cc racing motorcycle.
Weights
Dry Weight:
Significantly light, typically under 100 kg for this class.
🛡️ Safety Features
Ratings
Safety Features:
Focus is on performance and rider control, typical safety features for a racing bike (e.g., effective braking system).
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Pure racing motorcycle, minimal rider comfort features)
Driver Assistance
Driver Assistance Features:
N/A (Rider-focused performance)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Routine Maintenance:
Detailed in the manual, typically involving frequent checks of chain tension, tire pressure, brake fluid, and engine tuning. Top-end rebuilds are common for racing 2-strokes.
Fluid Specifications
Engine Oil:
Specific 2-stroke racing oil recommendations would be detailed in the manual.
Transmission Oil:
Specific gear oil (e.g., SAE 80 or 90) and capacity would be in the manual.
Brake Fluid:
DOT 3 or DOT 4 typically for hydraulic brakes.
Coolant:
If liquid-cooled, specific coolant type and mixture would be specified.
Known Issues
Common Wear Items:
Piston rings, spark plugs, clutch plates, transmission components, and wheel bearings are common wear items on high-performance racing 2-strokes.
Tuning Sensitivity:
2-stroke engines, especially racing ones, are highly sensitive to tuning (carburetion, ignition timing) which is extensively covered in the manual.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle racing, particularly in Grand Prix racing with its TZ series.
Model Evolution
Tz Series:
The TZ series has been a cornerstone of Yamaha's racing program, evolving through various displacements and generations to meet racing regulations and performance demands.
Production
Tz125 Production Period:
The TZ125 was produced for an extended period, with the 1990-2005 range indicating significant iterations and updates within that timeframe.
🏆 Awards & Recognition
Recognitions
Racing Heritage:
The TZ125 has a strong pedigree in various national and international 125cc racing championships.
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