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Yamaha V-Star 650 Custom XVS650 & Midnight Motorcycle Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013

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🏷️ Basic Information Identification Make: Yamaha Model: V-Star 650 Custom Model Code: XVS650 Custom Variant: Midnight Codes Product Code: Not specified in provided data 👋 Introduction Market Position Segment: Mid-size...
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Yamaha V-Star 650 Custom XVS650 & Midnight Motorcycle Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V-Star 650 Custom
Model Code:
XVS650 Custom
Variant:
Midnight
Codes
Product Code:
Not specified in provided data
👋 Introduction
Market Position
Segment:
Mid-size cruiser motorcycle, known for its classic styling and V-twin engine.
Target Audience:
Riders seeking a stylish, reliable, and accessible cruiser for cruising, commuting, and light touring.
Competitive Analysis
Key Competitors:
Honda Shadow series, Suzuki Boulevard S40/S50, Kawasaki Vulcan 500/800.
Key Features
Engine Type:
Air-cooled, V-twin, SOHC, 4-stroke
Drivetrain:
Shaft drive
Styling:
Classic cruiser aesthetic with a low seat height, teardrop fuel tank, and prominent V-twin engine.
Midnight Edition:
Features dark, blacked-out styling elements for a stealthier appearance.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Engine Variants Covered:
All 650cc variants for the specified model years
Trim Levels Covered:
Custom, Midnight
Page Count
Estimated Page Count:
Approximately 400-500 pages (typical for this type of manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Carburetor service and adjustment, fuel pump, fuel lines, fuel tank maintenance.
Transmission:
Clutch, gearbox, final drive maintenance and repair.
Electrical System:
Ignition system, lighting, charging system, starting system, wiring diagrams, diagnostics.
Braking System:
Front and rear brake caliper service, master cylinder, brake lines, bleeding procedures.
Suspension:
Front fork service (oil, seals, springs), rear shock absorber inspection and replacement.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance.
Bodywork And Trim:
Fender, fuel tank, seat, and other body panel removal and installation.
Wheels And Tires:
Tire inspection, replacement, wheel bearing service, spoke tensioning.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points.
Troubleshooting:
Diagnostic charts for common problems and their solutions.
Engine Overhaul:
Detailed step-by-step instructions for complete engine rebuild.
Carburetor Tuning:
Idle speed adjustment, mixture control, synchronized carburetor balancing.
Electrical Diagnostics:
Fault finding for starting, charging, and ignition systems.
Brake System Repair:
Pad replacement, caliper servicing, fluid flush and replacement.
Fork Seal Replacement:
Step-by-step guide for replacing front fork seals and oil.
Wiring Diagrams:
Comprehensive and easy-to-read electrical schematics.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to full engine and component rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, troubleshooting flowcharts, and common issue resolution.
Rebuild Procedures:
Detailed rebuild instructions for major components like engine, transmission, and forks.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Typically yes, for easy navigation and information retrieval.
Print Quality
Resolution:
High resolution for clarity of diagrams and text.
Diagrams And Illustrations:
Includes detailed diagrams, exploded views, and schematic illustrations.
Binding Type
Binding:
N/A (Downloadable format)
Paper Type
Paper Quality:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, V-twin, SOHC, 4-stroke
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
71.0 mm x 83.0 mm
Compression Ratio:
9.0:1
Valve Train:
SOHC, 2 valves per cylinder
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 45-50 hp (at crankshaft, specific model dependent)
Torque:
Approx. 37-40 ft-lbs (at crankshaft, specific model dependent)
Fuel System
Carburetion:
Dual Mikuni 37mm constant-velocity carburetors
Fuel Tank Capacity:
4.0 US gal (15 L)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity With Filter Change:
3.0 US qt (2.8 L)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multiple disc
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to manual for specific gear ratios (not typically listed in general product data)
Transmission Fluid:
Gear oil SAE 80 API GL-4 (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 94.7 inches (2405 mm)
Width:
Approx. 34.3 inches (870 mm)
Height:
Approx. 42.1 inches (1070 mm)
Seat Height:
Approx. 27.5 inches (700 mm)
Wheelbase:
Approx. 64.6 inches (1640 mm)
Weights
Dry Weight:
Approx. 430 lbs (195 kg)
Wet Weight:
Approx. 452 lbs (205 kg) (fully fueled)
Gross Vehicle Weight Rating:
Not specified in general product data
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subjected to automotive crash testing standards)
Active Features
Brakes:
Front: 298mm disc with hydraulic dual-piston caliper; Rear: 200mm drum brake.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
Steel double-cradle frame.
💡 Technology Features
Infotainment
Features:
Basic rider instrumentation: speedometer, odometer, trip meter, fuel gauge, warning lights. No advanced infotainment systems.
Driver Assistance
Features:
N/A (No electronic rider aids such as ABS or traction control on standard models of this era).
Connectivity
Features:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-4,000 miles or 6 months (refer to specific manual for precise intervals).
Air Filter Cleaning:
Check every 3,000 miles, clean or replace as needed.
Spark Plug Replacement:
Every 10,000-12,000 miles.
Brake Fluid Change:
Every 2 years.
Final Drive Oil Change:
Every 6,000-8,000 miles.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Transmission Oil:
Gear oil SAE 80 API GL-4.
Brake Fluid:
DOT 4.
Known Issues
Carburetor Synchronization:
Can require periodic synchronization for optimal running.
Rear Drum Brake:
Rear drum brake can require adjustment and can wear over time.
Fork Seals:
Front fork seals can leak, requiring replacement as part of routine maintenance.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, has a long and successful history in motorcycle manufacturing, known for innovation, performance, and reliability across various motorcycle segments.
Model Evolution
V Star Series:
The V-Star 650 Custom (XVS650) was part of Yamaha's highly successful V-Star cruiser line, which aimed to blend classic styling with modern engineering and reliability. Introduced in the mid-1990s, it evolved through various iterations, with the 2006-2013 models representing a mature and refined version of the platform.
Production
Manufacturing Location:
Typically assembled in Japan or at Yamaha's overseas facilities.
Model Production Years:
V-Star 650 Custom: 1998-2007 (US market, though manual covers later years for international markets or specific configurations).
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised for its user-friendliness, comfortable ride, and classic styling, making it a popular choice for new and experienced riders alike.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its reliability and accessible nature.
Certifications
Emission Standards:
Compliant with relevant emission standards for the model years covered.
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