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Yamaha VINO 125 Repair Manual 2003-2010

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Code: XC125TR Production Years Covered: 2003-2010 👋 Introduction Market Position Vehicle Segment: Lightweight scooter, urban mobility Target Audience: Commuters, riders...
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Type: Motorcycle
Vendor:
Sku: 293932
Yamaha VINO 125 Repair Manual 2003-2010
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Code:
XC125TR
Production Years Covered:
2003-2010
👋 Introduction
Market Position
Vehicle Segment:
Lightweight scooter, urban mobility
Target Audience:
Commuters, riders seeking practical and economical transportation
Competitive Analysis
Key Competitors:
Honda Ruckus, Suzuki Burgman 125, Kymco Agility 125, various other 125cc scooters
Key Features
Features:
Compact size, fuel efficiency, user-friendly operation, reliable Yamaha engineering
Manual Value Proposition
Value:
Enables DIY maintenance and repair, reduces reliance on costly dealership services, prolongs vehicle lifespan
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair Procedures
Secondary Coverage:
Electrical Diagrams
Page Count
Estimated Page Count:
High (Detailed, comprehensive workshop manual, likely 300+ pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, disassembly, assembly, tuning, diagnostics
Fuel System:
Carburetor adjustment, cleaning, fuel pump, fuel lines
Cooling System:
Coolant specifications, radiator, fan, thermostat (if applicable)
Exhaust System:
Muffler, exhaust pipes, catalytic converter (if applicable)
Transmission System:
Automatic transmission (CVT) inspection, maintenance, rebuild procedures
Drivetrain System:
Belt drive, clutch, final drive inspection and service
Brakes System:
Front and rear brake caliper service, pad replacement, hydraulic system bleed
Suspension System:
Front fork service, rear shock absorber replacement, linkage lubrication
Steering System:
Handlebar assembly, steering stem bearing service
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system, lighting
Bodywork Chassis:
Body panel removal and installation, seat, storage compartment, frame inspection
Wheels Tires:
Tire pressure, inspection, wheel bearing service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilding:
Complete engine rebuilding procedures, transmission overhaul
Wiring:
Comprehensive re-wiring procedures and circuit tracing
Diagnostics:
Detailed diagnostic trees and fault code explanations
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine rebuilds and electrical diagnostics)
Detail Level:
High (Easy-to-follow detailed instructions and step-by-step diagrams)
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text within the PDF
Printability:
Printable pages
Print Quality
Diagram Clarity:
High (explicitly stated as 'step-by-step diagrams')
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
124 cc
Bore X Stroke:
52.4 mm x 57.9 mm
Cooling Method:
Forced air cooling
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 8.0 HP @ 7500 RPM (varies by region/tuning)
Torque:
Approx. 7.0 lb-ft @ 6000 RPM (varies by region/tuning)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BS26 or similar)
Recommended Fuel:
Unleaded gasoline, octane rating 87 or higher
Fuel Tank Capacity:
Approx. 5.5 Liters (1.45 Gallons)
🔧 Transmission
Standard
Transmission Type:
Automatic, Continuously Variable Transmission (CVT)
Features
Clutch Type:
Dry centrifugal clutch
Final Drive:
Gear reduction (via drive shaft/bevel gears)
📐 Dimensions
Exterior
Length:
Approx. 1870 mm (73.6 in)
Width:
Approx. 670 mm (26.4 in)
Height:
Approx. 1100 mm (43.3 in)
Wheelbase:
Approx. 1270 mm (50.0 in)
Weights
Dry Weight:
Approx. 108 kg (238 lbs)
Curb Weight:
Approx. 112 kg (247 lbs)
Wheels Tires
Front Tire Size:
3.50-10 4PR
Rear Tire Size:
3.50-10 4PR
Wheel Bolt Pattern:
N/A (Scooter, typically hub-mounted)
🛡️ Safety Features
Ratings
Safety Certification:
DOT/ECE (depending on market)
Active Features
Braking System:
Front Disc Brake, Rear Drum Brake
Passive Features
Lighting:
Headlight, Taillight, Turn Signals, Brake Light
💡 Technology Features
Infotainment
Features:
Basic analog speedometer, odometer, fuel gauge, indicator lights.
Driver Assistance
Features:
N/A (typical for this class of scooter).
Connectivity
Features:
N/A (typical for this class of scooter).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,600 miles), replace as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Drive Belt Inspection:
Every 10,000 km (6,000 miles), replace as needed.
Fluid Specifications
Engine Oil Type:
Yamalube 4M (or equivalent SAE 10W-40 API SG or higher)
Engine Oil Capacity:
Approx. 0.8 Liters (0.85 US qt) without filter change, 0.9 Liters (0.95 US qt) with filter change.
Gear Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Gear Oil Capacity:
Approx. 0.1 Liters (0.11 US qt)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Carburetor gumming if not run regularly, worn drive belt, potential electrical connector corrosion.
Diagnostic Tips:
Erratic idling can indicate carburetor issues or vacuum leaks; difficulty starting might point to ignition or fuel delivery problems.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is a globally recognized manufacturer of motorcycles, scooters, marine products, and musical instruments, known for innovation and reliability.
Model Evolution
Vivid History:
The Vino line has a history of retro-styled scooters, with the 125cc model offering a balance of performance and practicality for urban environments. It's known for its distinctive styling and ease of use.
Production
Manufacturing Location:
Primarily manufactured in Taiwan, under Yamaha's quality standards.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally well-regarded for its retro styling and urban maneuverability. A solid choice for reliable, economical commuting.
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