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2004 Yamaha VINO 125 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: VINO 125 Model Designation: XC125TR Year: 2004 Codes Chassis Code: XC125TR 👋 Introduction Market Position Target Audience: Yamaha VINO 125 owners, independent repair...
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Type: Motorcycle
Vendor:
Sku: 409509
2004 Yamaha VINO 125 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
VINO 125
Model Designation:
XC125TR
Year:
2004
Codes
Chassis Code:
XC125TR
👋 Introduction
Market Position
Target Audience:
Yamaha VINO 125 owners, independent repair shops, mechanics
Value Proposition:
Provides dealership-level repair and maintenance information for DIY or professional use
Competitive Analysis
Alternative Manuals:
Generic aftermarket manuals may lack Yamaha-specific detail and accuracy
Key Features
Factory Data:
Contains authentic specifications and procedures as used by authorized Yamaha technicians
Diagrams Illustrations:
Likely includes detailed exploded views and system diagrams
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Specific Topics:
Engine, Chassis, Electrical System, Bodywork, Troubleshooting
Page Count
Estimated Page Count:
300-400
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, piston, crankshaft, valve clearance, lubrication system
Fuel System:
Carburetor tuning and overhaul, fuel pump, fuel lines
Ignition System:
CDI unit, ignition coil, spark plug specifications, timing
Transmission:
CVT (Continuously Variable Transmission) maintenance, belt inspection and replacement, clutch assembly
Brakes:
Front and rear brake system inspection, hydraulic lines, brake pad replacement, bleeding procedure
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement, linkage lubrication
Electrical System:
Wiring diagrams, battery maintenance, charging system, lighting, starter motor, electrical component testing
Bodywork And Frame:
Panel removal and installation, fairing components, chassis inspection
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic charts, common problems and solutions, fault finding for engine and electrical issues
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Adjustments:
Carburetor idle speed, throttle cable, brake levers, suspension settings
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures and specifications for all major systems
Rebuild Instructions:
Comprehensive instructions for complete engine and transmission rebuilds
Specification Accuracy:
Factory-level accuracy for torque values, clearances, and fluid capacities
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (if professionally scanned/created)
Printable:
Yes (typically)
Print Quality
Image Resolution:
High (for clear diagrams and illustrations)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC
Displacement:
124 cc
Bore X Stroke:
54.0 mm x 54.8 mm
Cooling System:
Forced air cooling
Compression Ratio:
10.0:1 (typical for this era)
Valve Clearance Intake:
0.06 - 0.11 mm (cold)
Valve Clearance Exhaust:
0.09 - 0.14 mm (cold)
Performance
Horsepower Output:
~8.0 - 9.0 PS (approx. 7.9 - 8.9 hp) at 7500 RPM (typical)
Torque Output:
~9.0 Nm (approx. 6.6 lb-ft) at 6500 RPM (typical)
Fuel System
Fuel Delivery:
Mikuni BS26 carburetor
Recommended Fuel:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
Approximately 6.2 liters (1.6 US gallons)
Lubrication
Oil Type:
Yamalube 4 (or equivalent JASO MA certified 10W-40)
Oil Capacity With Filter Change:
Approximately 0.9 liters (0.95 US quarts)
Ignition
Spark Plug Type:
NGK CR7E or Denso U20EPR-U
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT)
Features
Drive Type:
V-belt
Clutch Type:
Automatic centrifugal clutch
Fluid Type
Transmission Fluid:
Yamaha Gear Oil (or equivalent SAE 80 hypoid gear oil)
Fluid Capacity
Transmission Oil Capacity:
Approximately 0.13 liters (0.14 US quarts)
📐 Dimensions
Exterior
Overall Length:
Approximately 1880 mm (74.0 in)
Overall Width:
Approximately 675 mm (26.6 in)
Overall Height:
Approximately 1140 mm (44.9 in)
Wheelbase:
Approximately 1325 mm (52.2 in)
Weights
Dry Weight:
Approximately 115 kg (253.5 lbs)
Wet Weight:
Approximately 125 kg (275.6 lbs) (with fluids)
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Wheel Type:
Cast Aluminum
🛡️ Safety Features
Ratings
Safety Certification:
Conforms to relevant national/international motorcycle safety standards (e.g., DOT, ECE if applicable)
Active Features
Braking System:
Front: Disc Brake; Rear: Drum Brake
Passive Features
Lighting:
Halogen Headlight, LED Taillight, Turn Signals
💡 Technology Features
Infotainment
Display Features:
Analog speedometer, fuel gauge, indicator lights
Connectivity
Charging Port:
Not standard
🔧 Maintenance
Service Intervals
First Service:
1000 km or 6 months
Subsequent Oil Change:
Every 4000 km or 12 months (engine oil)
Transmission Oil Change:
Every 8000 km or 24 months
Air Filter Inspection:
Every 4000 km or 12 months; replace as needed
Spark Plug Replacement:
Every 6000 km or 12 months
Cvt Belt Inspection:
Every 8000 km or 24 months; replace as needed
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG or higher, JASO MA certified
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Brake pads, CVT belt, tires, spark plugs, air filter
Potential Electrical Issues:
Corrosion in connectors, weak battery, aging wiring harness (typical for older vehicles)
Carburetor Issues:
Clogged jets due to fuel contamination or infrequent use, leading to poor idling or stalling
Suspension Wear:
Worn fork seals or rear shock absorbers can affect ride quality and handling
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Brand Focus:
Known for innovation, performance, and reliability in motorcycles and other powersports vehicles
Model Evolution
V Yerevanino Series:
The VINO series is known for its retro styling and practical urban commuting capabilities.
Previous Generations:
Earlier VINO models were typically 50cc, with the 125cc offering more power for wider usability.
Production
Production Period:
The VINO 125 was produced for several years, with the 2004 model being part of its initial wave.
Manufacturing Location:
Typically assembled in Asia (e.g., Indonesia, Taiwan) for global markets.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Popular for urban mobility and light touring due to its retro styling and user-friendly nature.
Ratings
Reliability:
Yamaha generally has a strong reputation for reliability in this class of scooter.
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