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Yamaha VINO 125 Workshop Repair Manual 2003-2007

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Code: XC125TR (specific variations may exist based on regional market) Generation Generation Identifier: First Generation (2003-2007) Codes Product Name: Yamaha...
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Yamaha VINO 125 Workshop Repair Manual 2003-2007
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Code:
XC125TR (specific variations may exist based on regional market)
Generation
Generation Identifier:
First Generation (2003-2007)
Codes
Product Name:
Yamaha VINO 125 Workshop Repair Manual 2003-2007
👋 Introduction
Market Position
Category:
Lightweight Scooter / Moped
Target Audience:
Urban commuters, young riders, delivery services.
Competitive Analysis
Key Competitors:
Honda Ruckus/Zoomer, Kymco Agility 50/125, Aprilia Scarabeo 100, Vespa LX 150 (higher end).
Key Features
Design Philosophy:
Stylish retro-modern design with practicality for city use, comfortable seating, and ample storage.
Value Proposition:
Affordable, fuel-efficient, easy to operate and maintain, reliable.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2003, 2004, 2005, 2006, 2007
Geographic Coverage:
Global (primarily North American and European specifications, refer to specific regional models for exact fitment)
Page Count
Estimated Page Count:
250-400 pages (typical for this class of vehicle and manual scope)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine internal components, lubrication system, cooling system, fuel system, ignition system, starting system, exhaust system, engine management (ECU basics).
Transmission:
Automatic transmission (CVT) operation, disassembly, assembly, maintenance, and troubleshooting.
Chassis:
Frame, suspension (front and rear), steering system, wheel hub assemblies, bearings.
Brakes:
Front and rear brake systems (hydraulic disc and drum), brake fluid, calipers, master cylinder, brake lines, troubleshooting.
Electrical:
Wiring diagrams, lighting system, battery, charging system (alternator/stator), starter motor, ignition switch, fuses, relays, horn, instrument panel.
Bodywork:
Body panels, fairings, seat, storage compartment, lighting lenses, mirrors, emblems, removal and installation procedures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, valve clearance adjustment, brake pad inspection, tire pressure, chain adjustment (if applicable, though likely belt drive), coolant checks.
Repair:
Component-level repair and replacement, engine rebuilds, transmission service, suspension component replacement, electrical system diagnosis and repair, brake system overhaul.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, diagnostic codes (if applicable).
Disassembly Assembly:
Detailed step-by-step instructions for disassembling and reassembling all major vehicle systems and components.
Technical Depth
Depth:
Comprehensive professional-level repair and diagnostics, suitable for experienced technicians and advanced DIY enthusiasts. Includes detailed specifications, torque values, and tolerances.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and images for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Content Completeness:
Full workshop manual content, mirroring official dealer documentation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC, 2-valve
Displacement:
124 cc (cubic centimeters)
Bore X Stroke:
52.4 mm x 57.9 mm (typical specification)
Compression Ratio:
9.6:1 (typical specification)
Performance
Horsepower:
Approximately 9.0 - 9.6 HP @ 7500 RPM (varies by region and tuning)
Torque:
Approximately 9.5 - 10.0 Nm @ 6000 RPM (varies by region and tuning)
Fuel System
Fuel Delivery:
Carburetor (Keihin CVK type, e.g., 30mm).
Fuel Type:
Unleaded gasoline, minimum Octane rating 87 (RON+MON)/2.
Fuel Tank Capacity:
Approximately 6.0 Liters (1.59 US gallons)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API Service SG or higher)
Oil Capacity:
Approximately 0.9 Liters (0.95 US qt) for oil change without filter, 1.0 Liters (1.06 US qt) with filter change.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Clutch Type:
Automatic centrifugal clutch
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Final Drive Oil Capacity:
Approximately 0.11 Liters (0.12 US qt)
📐 Dimensions
Exterior
Overall Length:
Approximately 1820 mm (71.7 inches)
Overall Width:
Approximately 665 mm (26.2 inches)
Overall Height:
Approximately 1065 mm (41.9 inches)
Wheelbase:
Approximately 1275 mm (50.2 inches)
Ground Clearance:
Approximately 105 mm (4.1 inches)
Interior
Seat Height:
Approximately 740 mm (29.1 inches)
Cargo
Underseat Storage:
Sufficient for a full-face helmet and small items.
Weights
Dry Weight:
Approximately 97 kg (214 lbs)
Wet Weight:
Approximately 104 kg (229 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo formal crash testing like automobiles)
Active Features
Braking System:
Front: Hydraulic disc brake. Rear: Drum brake.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame for rigidity.
Tires:
Tubeless, front: 90/90-10, rear: 100/90-10 (typical sizes)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS Availability:
N/A (ABS was not a standard or common option on this model).
Connectivity
Connectivity Features:
N/A (No advanced connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first.
Air Filter Cleaning Replacement:
Inspect every 3,000 km (1,860 miles); clean or replace as needed.
Spark Plug Inspection Replacement:
Inspect every 6,000 km (3,730 miles); replace as needed.
Valve Clearance Check:
Every 12,000 km (7,460 miles) or 12 months.
Brake Fluid Replacement:
Every 2 years or 24,000 km (14,910 miles), or as specified by brake manufacturer.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG or higher, Yamalube 4 (preferred).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Gear Oil Specification:
SAE 80 API GL-4, Yamalube Gear Oil (preferred).
Known Issues
Common Wear Items:
Drive belt (CVT), brake pads, tires, suspension bushings, carburetor jets (clogging).
Potential Electrical Issues:
Corrosion in connectors, rectifier/regulator failure (less common), stator coil degradation.
Carburetor Performance:
Sensitivity to fuel quality and clogging, requiring periodic cleaning and adjustment, especially if stored with fuel.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Ltd.
Founding Year:
1955
Motorcycle Division Founding:
1955 (spun off from musical instrument division)
Model Evolution
Yamaha Scooter History:
Yamaha has a long history of producing scooters, starting with models like the 'Rabbit' in the 1940s, leading to successful lines like the Jog, Majesty, and Vino.
Vino Model Introduction:
The Vino line was first introduced in Japan in the late 1990s, with the 125cc model gaining popularity for its distinctive styling and practicality.
First Generation Features:
Characterized by its retro-styled bodywork, often with chrome accents, and a focus on urban maneuverability.
Production
Manufacturing Locations:
Primarily manufactured in Indonesia and Taiwan for various global markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific industry awards for this model are not widely documented, but it was recognized for its style and practicality in the scooter market).
Ratings
Customer Satisfaction:
Generally high for reliability and ease of use, particularly for its intended urban application.
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