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Yamaha VINO 125 YJ125 Service Repair Manual 2003-2010

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Code: YJ125 Vehicle Type: Scooter Generation Generation Name: First Generation Codes Vin Code Digit 10: Varies by year (e.g., '3'...
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Sku: 268103
Yamaha VINO 125 YJ125 Service Repair Manual 2003-2010
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Code:
YJ125
Vehicle Type:
Scooter
Generation
Generation Name:
First Generation
Codes
Vin Code Digit 10:
Varies by year (e.g., '3' for 2003, '4' for 2004, etc.)
👋 Introduction
Market Position
Segment:
Lightweight scooter segment, popular for urban commuting and light recreational use.
Competitive Analysis
Key Competitors:
Honda Ruckus, Kymco Agility 125, SYM Fiddle II 125, Vespa LX 150 (in terms of market segment).
Key Features
Design Philosophy:
Retro-styled, user-friendly, practical urban mobility solution with a focus on reliability and ease of maintenance.
Target Audience:
New riders, urban commuters, individuals seeking an economical and stylish mode of transportation.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete service, repair, maintenance, troubleshooting, and restoration for Yamaha Vino 125 YJ125 models.
Page Count
Page Count:
Hundreds of pages (specific count not provided, but indicative of comprehensive detail)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and adjustment of all engine components including cylinder, piston, crankshaft, camshaft, valves, oil pump, and cooling system.
Fuel System:
Carburetor operation, adjustment, cleaning, and repair; fuel pump inspection; fuel filter replacement.
Ignition System:
CDI unit, ignition coil, spark plug specifications and testing, timing procedures.
Transmission:
Automatic transmission (CVT) operation, belt inspection and replacement, clutch and torque converter servicing.
Brakes:
Front and rear brake system maintenance, hydraulic system bleeding, pad and shoe replacement, caliper and master cylinder servicing.
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement, swingarm service.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, turn signals), battery maintenance, starter motor and generator testing, fuses and relays.
Chassis Frame:
Frame inspection, handlebar and steering assembly, wheel bearing servicing, tire replacement.
Bodywork Trim:
Panel removal and installation, seat servicing, storage compartment access, cosmetic restoration guidance.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules, lubrication points, filter replacement intervals, and general upkeep procedures.
Troubleshooting:
Comprehensive diagnostic charts for common problems, symptom-based fault finding, and solutions.
Rebuild Procedures:
Step-by-step instructions for complete engine rebuilds, transmission overhauls, and component refurbishment.
Component Replacement:
Detailed guides for replacing individual parts such as pistons, valves, belts, brake pads, and electrical components.
Adjustments:
Instructions for adjusting carburetor idle speed, valve clearances, brake levers, and throttle cables.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical systems, fuel delivery, and engine performance issues.
Rebuild Depth:
Full scope of rebuild procedures, from partial overhauls to complete component teardowns and reassembly.
Specification Accuracy:
Precise torque specifications, measurements, tolerances, and clearances for all critical components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable, typical for professional PDF manuals.
Print Quality
Print Readability:
High quality, suitable for printing and clear reading of diagrams and text.
Binding Type
Binding Method:
N/A (PDF format)
Paper Type
Paper Quality:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
124cc
Bore X Stroke:
52.0 mm x 57.9 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 8.2 HP @ 7500 RPM (varies slightly by market and tune)
Torque:
Approx. 9.0 Nm @ 6500 RPM (varies slightly by market and tune)
Fuel System
Carburetor Model:
Mikuni BS26 (typical)
Fuel Tank Capacity:
Approximately 5.4 Liters (1.4 US gal)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity With Filter Change:
Approximately 0.80 Liters (0.85 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive System:
V-belt drive
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Overall Length:
Approximately 1770 mm (69.7 in)
Overall Width:
Approximately 670 mm (26.4 in)
Overall Height:
Approximately 1055 mm (41.5 in)
Seat Height:
Approximately 740 mm (29.1 in)
Wheelbase:
Approximately 1275 mm (50.2 in)
Weights
Dry Weight:
Approximately 98 kg (216 lbs)
Curb Weight:
Approximately 103 kg (227 lbs) (with oil and full fuel tank)
🛡️ Safety Features
Ratings
Safety Certifications:
DOT, EPA, CARB (depending on market)
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake
Passive Features
Lighting:
Halogen headlight, LED taillight, standard incandescent turn signals.
Parking Brake:
Integrated with rear brake lever.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, and indicator lights (turn signals, high beam, oil warning).
Driver Assistance
ABS:
N/A (Not equipped)
Connectivity
Usb Charging:
N/A (Not equipped as standard)
🔧 Maintenance
Service Intervals
First Oil Change:
Recommended at 1,000 km (600 miles) or 3 months.
Subsequent Oil Changes:
Every 4,000 km (2,500 miles) or 6 months.
Air Filter Cleaning:
Check every 2,000 km (1,200 miles), clean or replace as needed.
Spark Plug Replacement:
Recommended every 10,000 km (6,000 miles) or as specified by inspection.
Cvt Belt Inspection:
Inspect every 6,000 km (3,700 miles), replace as needed based on wear.
Fluid Specifications
Brake Fluid:
DOT 4
Gear Oil:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4, 0.12 Liters (0.13 US qt)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, and occasionally starter motor brushes due to urban stop-and-go use.
Carburetor Maintenance:
Carburetors may require periodic cleaning to maintain optimal performance, especially with varying fuel quality.
📚 Vehicle History
Brand Heritage
Yamaha Motor Corporation:
Founded in 1955, Yamaha Motor Company is renowned for its innovation in motorcycles, marine products, and other motorized vehicles.
Model Evolution
Vino Lineage:
The Vino line, known for its distinctive retro styling, has been a popular offering for Yamaha globally, with various engine displacements and regional variations.
Production
Manufacturing Locations:
Primarily manufactured in Asia, with specific plants in Taiwan and Indonesia for global distribution.
Production Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
🏆 Awards & Recognition
Recognitions
Market Reputation:
Praised for its charming retro styling, nimble handling, and fuel efficiency, making it a popular choice for urban riders.
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