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Yamaha VINO 125 YJ125 Service Repair Manual 2004 ONWARDS

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🏷️ Basic Information Identification Make: Yamaha Model: VINO 125 Model Code: YJ125 Applicable Years: 2004 onwards Generation Model Generation: First Generation (2004-2007), Second Generation (2008-present, with updates) Codes Engine Code:...
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Type: Motorcycle
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Sku: 274030
Yamaha VINO 125 YJ125 Service Repair Manual 2004 ONWARDS
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
VINO 125
Model Code:
YJ125
Applicable Years:
2004 onwards
Generation
Model Generation:
First Generation (2004-2007), Second Generation (2008-present, with updates)
Codes
Engine Code:
1P50QMI (Commonly used designation, specifics may vary by market)
👋 Introduction
Market Position
Market Position:
The Yamaha VINO 125 (YJ125) is a popular, stylish, and user-friendly scooter known for its retro aesthetic and reliability, making it a favored choice for urban commuting, short trips, and riders seeking an easy-to-handle two-wheeler.
Competitive Analysis
Key Competitors:
Honda Metropolitan, Kymco Like 125, Vespa LX 150 (though higher displacement), SYM Fiddle II 125
Key Features
Unique Selling Points:
Distinctive retro styling, comfortable seating, lightweight and agile handling, fuel efficiency, Yamaha's reputation for build quality and durability.
Manual Value Proposition
Value For Money:
This comprehensive service manual provides owners and technicians with the necessary information to maintain and repair the VINO 125 effectively, potentially saving significant costs compared to professional servicing for routine tasks and repairs.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Electrical System, Transmission, Chassis, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance, Specifications
Page Count
Page Count:
Hundreds of pages (Exact count not specified, but implies comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end overhaul (cylinder head, valve train), piston and cylinder assembly, crankshaft and connecting rod, lubrication system, cooling system (if applicable, though typically air-cooled for this model)
Fuel System:
Carburetor assembly and tuning, fuel filter replacement, fuel line routing and inspection, fuel pump operation (if applicable)
Ignition System:
CDI unit, ignition coil, spark plug selection and gap, stator and rotor inspection, wiring diagrams
Electrical System:
Battery maintenance and testing, charging system (alternator/stator), starter motor, lighting circuits (headlight, taillight, turn signals), horn, fuses, wiring diagrams for all circuits
Transmission Drivetrain:
Automatic transmission (CVT - Continuously Variable Transmission) disassembly and reassembly, variator operation, drive and driven pulley inspection, clutch operation, belt inspection and replacement, gear oil specifications and change intervals
Chassis Frame:
Frame inspection, steering head bearing adjustment and replacement, body panel removal and installation, seat removal, luggage rack mounting
Suspension:
Front fork inspection and repair (oil change, seal replacement), rear shock absorber inspection and replacement, linkage lubrication (if applicable)
Brakes:
Front and rear brake system diagnosis, hydraulic brake fluid replacement, brake pad inspection and replacement, brake caliper service, brake drum inspection and adjustment, brake cable adjustment
Wheels Tires:
Tire pressure specifications, tire wear inspection, wheel bearing inspection and replacement, rim inspection
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, coolant checks (if applicable), brake fluid flush, drive belt inspection/replacement
Troubleshooting:
Diagnostic charts for common problems (e.g., no start, poor performance, electrical issues), identification of symptoms and causes, step-by-step diagnostic procedures
Repair Rebuild:
Detailed disassembly and reassembly instructions for all major components, torque specifications for critical fasteners, clearance specifications for engine parts, specific repair techniques
Adjustments:
Carburetor idle and mixture adjustment, brake lever and pedal free play adjustment, throttle cable adjustment, parking brake adjustment
Electrical Diagnostics:
Using a multimeter, testing sensors, tracing electrical faults, interpreting wiring diagrams
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and chassis repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution digital scans, suitable for printing individual pages or the entire manual. Text is likely searchable.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled, 2-valve
Displacement:
125cc
Bore X Stroke:
Approx. 52.0 mm x 58.0 mm (typical for this engine family, consult manual for exact spec)
Compression Ratio:
Approx. 9.8:1 (typical, consult manual for exact spec)
Performance
Horsepower:
Approx. 8.0 - 9.0 HP @ 7500 RPM (varies slightly by market and tuning)
Torque:
Approx. 9.0 - 10.0 Nm @ 6000 RPM (varies slightly by market and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM26 or similar)
Recommended Fuel:
Unleaded gasoline, 87 octane or higher (RON/MON rating varies by region, consult manual)
Fuel Tank Capacity:
Approx. 5.0 - 5.5 Liters
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
V-belt drive
Optional
Gear Ratios:
N/A (CVT provides continuous ratio changes)
Features
Clutch Type:
Automatic centrifugal clutch
Final Drive Oil Type:
Yamaha recommends specific gear oil, typically SAE 80W-90 GL-3 or GL-4 hypoid gear oil. Consult manual for exact specification and capacity.
📐 Dimensions
Exterior
Length:
Approx. 1870 mm
Width:
Approx. 675 mm
Height:
Approx. 1065 mm
Wheelbase:
Approx. 1305 mm
Weights
Dry Weight:
Approx. 105 kg
Wet Weight:
Approx. 111 kg (with all fluids and a full tank)
Maximum Load Capacity:
Consult manual for specific payload rating, typically around 160-180 kg total (rider + cargo).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo the same formal crash testing as automobiles; safety relies on rider skill and adherence to traffic laws.)
Active Features
Braking System:
Front disc brake, rear drum brake (standard for most markets). Some markets may offer front and rear disc or combined braking systems.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame for rigidity and rider protection.
Horn:
Standard audible warning device.
💡 Technology Features
Infotainment
Display Type:
Analog speedometer, fuel gauge, odometer, indicator lights (turn signals, high beam, engine warning). Some newer models might feature minor digital elements.
Audio System:
N/A (No integrated audio system)
Driver Assistance
Traction Control:
N/A
ABS:
N/A (Anti-lock Braking System typically not equipped on this model)
Connectivity
Bluetooth:
N/A
Usb Charging:
N/A (Some aftermarket options may exist)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first. Consult manual for specific intervals and oil type.
Air Filter Service:
Every 3,000 km or 6 months. Clean or replace as needed.
Spark Plug Replacement:
Every 6,000 km or 12 months. Check gap at 3,000 km intervals.
Transmission Oil Change:
Every 6,000 km or 12 months.
Brake Fluid Replacement:
Every 2 years or 24,000 km. Inspect fluid level more frequently.
Drive Belt Inspection:
Inspect every 6,000 km, replace as needed (typically recommended around 20,000 km or when wear is evident).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API Service SG or higher, JASO MA certified. Consult manual for exact specification.
Engine Oil Capacity:
Approx. 0.9 Liters without filter change, 1.0 Liters with filter change. Consult manual for exact capacity.
Brake Fluid Type:
DOT 3 or DOT 4, depending on market specification. Consult manual for exact type.
Known Issues
Common Wear Items:
Drive belt (wear and tear), variator rollers (flat spots, wear), brake pads (normal wear), suspension components (seals, bushings wear over time).
Carburetor Tuning:
Can require periodic cleaning and adjustment, especially with fuel quality variations or prolonged storage.
Electrical Connections:
Corrosion or looseness in connectors can cause intermittent electrical issues, particularly in humid or salty environments. Regular inspection is advised.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a globally renowned Japanese manufacturer with a rich history in motorcycles, musical instruments, and other powered products. Founded in 1955, Yamaha has a strong reputation for innovation, quality, and performance.
Model Evolution
Vino Lineage:
The VINO series began with the VINO 50, which established the scooter's signature retro styling. The VINO 125 expanded the line, offering more power and capability for riders seeking a more substantial scooter for varied commuting needs.
Production
Manufacturing Locations:
Typically manufactured in Southeast Asia (e.g., Indonesia, Taiwan) or for specific markets in Japan, adhering to Yamaha's global production standards.
Key Production Years:
Launched in 2004, with significant updates or new generations introduced in subsequent years, notably around 2008 and later for visual and minor mechanical refinements.
🏆 Awards & Recognition
Recognitions
Consumer Awards:
While specific 'awards' might not be prominently advertised, the VINO series consistently receives positive mentions in scooter reviews for its style, practicality, and value for money in its class.
Ratings
Reliability Rankings:
Yamaha as a brand is consistently ranked highly for motorcycle and scooter reliability by consumer reports and industry analysts.
Certifications
Emission Standards:
Meets applicable emission standards for its respective model year and market (e.g., EURO 3, EPA standards).
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