Segment:
Lightweight scooter, popular for urban commuting and entry-level riders.
Competitors 2008:
Honda Metropolitan, Kymco Agility 50, SYM Fiddle II 50, Genuine Buddy 50.
Vehicle Highlights:
Retro styling (Classic model), fuel efficiency, ease of operation, compact size, reliable Yamaha engineering.
Why This Manual:
Provides dealership-level diagnostic and repair information, enabling owners and technicians to perform all necessary maintenance and repairs, ensuring longevity and optimal performance of the VINO 50/Classic.
Engine Service:
Complete overhaul, tuning, carburetor adjustment, fuel injection (if applicable), cooling system, lubrication.
Transmission Service:
Automatic transmission (CVT), clutch, gear lubrication, adjustment procedures.
Chassis Service:
Frame, suspension (front fork, rear shock), steering system, wheel bearings, wheel alignment.
Electrical System:
Ignition system, lighting (headlight, taillight, turn signals), battery, charging system (stator, rectifier/regulator), starter motor, wiring diagrams, diagnostic codes.
Braking System:
Front and rear brake systems (disc/drum), brake fluid replacement, caliper/drum inspection and service, brake pad/shoe replacement.
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, body panels, trim pieces, lighting components.
Routine Maintenance:
Oil change intervals, air filter cleaning/replacement, spark plug replacement, drive belt inspection/replacement, tire pressure checks.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems across all systems.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs.
Specifications And Tolerances:
Detailed torque specifications, clearance measurements, fluid capacities, and component tolerances.
Carburetor Tuning:
Detailed instructions on cleaning, adjustment of idle speed, mixture screw settings, and jetting for various atmospheric conditions.
Suspension Adjustment:
Guidance on adjusting rear shock preload (if applicable) and fork oil level/weight for optimal ride quality.
Electrical Diagnostics:
Wiring diagrams are provided, along with troubleshooting flowcharts for common electrical issues like non-starting, charging problems, and lighting failures.
Depth Of Information:
Comprehensive; covers basic owner maintenance to complete factory-level repairs and diagnostics, suitable for professional technicians and skilled DIY enthusiasts.
Content Source:
Directly mirrors the official Yamaha factory service manual used by authorized dealerships.
Engine Type:
4-stroke, 1-cylinder, SOHC, 2-valve
Engine Code:
Likely a variant of the 1E40QMB or similar GY6-based engine (though specific Yamaha codes apply), with variations depending on regional market.
Displacement:
49cc (often advertised as 50cc class)
Cooling System:
Forced air-cooled
Bore X Stroke:
Typically around 39.0mm x 41.4mm (subject to minor variations)
Compression Ratio:
Typically around 10.0:1 to 10.5:1
Horsepower:
Approximately 3.0 - 3.5 HP (at RPM, specific figures vary)
Torque:
Approximately 2.5 - 3.0 Nm (at RPM, specific figures vary)
Fuel Delivery:
Carbureted (common for this model year). Specific carburetor model: Keihin or Mikuni equivalent, e.g., PD18J or similar.
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 4.0 - 4.5 Liters (0.9 - 1.0 US gal)
Oil Type:
SAE 10W-30 API SG or higher
Oil Capacity:
Approximately 0.8 - 0.9 Liters (0.85 - 0.95 US qt) (with filter change)
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7HSA or equivalent
Cylinder Head Design:
SOHC (Single Overhead Camshaft)
Overall Length:
Approximately 1750 mm (68.9 in)
Overall Width:
Approximately 660 mm (26.0 in)
Overall Height:
Approximately 1060 mm (41.7 in)
Wheelbase:
Approximately 1275 mm (50.2 in)
Dry Weight:
Approximately 80-83 kg (176-183 lbs)
Gross Vehicle Weight Rating:
Available in manual, typically around 230-240 kg (507-529 lbs) including rider and cargo.
Front Tire Size:
3.00-10 42J
Rear Tire Size:
3.00-10 42J
Wheel Type:
Cast aluminum alloy or steel, depending on trim/region.
Seat Height:
Approximately 710-720 mm (28.0-28.3 in)
Safety Standards:
Meets all relevant DOT (US Department of Transportation) and EEC (European Economic Community) standards for its class.
Braking System Description:
Front disc brake, Rear drum brake (typical configuration; some markets may have dual drum or dual disc variants). Specifics and pad/shoe part numbers are in the manual.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals with clear lenses.
Frame Construction:
Steel tube frame providing a stable chassis.
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, indicator lights (turn signals, high beam, oil pressure). Classic models may feature chrome accents or vintage-style gauges.
Parking Brake:
Typically features a parking brake lever or integrated into the main brake system.
Charging Port:
Not standard; manual may cover aftermarket accessory installation for charging ports.
Initial Service:
First service typically recommended at 600 miles (1,000 km) for engine oil and filter change, and check of critical components.
Regular Oil Change:
Every 1,200 miles (2,000 km) or 6 months, whichever comes first.
Air Filter Maintenance:
Inspect every 1,200 miles (2,000 km), clean or replace as needed. Replace every 3,600 miles (6,000 km).
Spark Plug Replacement:
Replace every 3,000 miles (5,000 km) or as needed for optimal performance.
Drive Belt Inspection Replacement:
Inspect every 3,600 miles (6,000 km), replace based on wear and tension. Typical replacement interval around 12,000-15,000 miles (20,000-25,000 km).
Engine Oil Specification:
SAE 10W-30 API SG or higher motorcycle-specific oil.
Brake Fluid Specification:
DOT 3 or DOT 4 Brake Fluid (refer to manual for specific recommendation).
Gear Oil Specification:
Yamaha Genuine Gear Oil or equivalent SAE 80 API GL-4 (for final drive).
Common Wear Items:
Drive belt, brake pads/shoes, tires, battery, spark plug, air filter, and carburetor jets due to fuel quality. Manual provides diagnostic steps for these.
Potential Problems:
Carburetor clogging from stale fuel, starter motor wear, CVT belt slippage if not maintained. Manual covers troubleshooting and repair for these.
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a rich heritage in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.
Vino Lineage:
The VINO (or VINO 50) has been a popular model in Yamaha's scooter lineup, known for its blend of retro styling and practical urban mobility. The 'Classic' designation often refers to specific aesthetic packages or variations of the standard VINO 50.
Manufacturing Location:
Primarily manufactured in Taiwan by Yamaha's subsidiary or contract manufacturers, adhering to Yamaha's global quality standards.