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Yamaha VIRAGO 250 Service Repair Manual 89-05

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 Model Alias: V Star 250 (North America) Codes Internal Model Code: XV250 Engine Code: XV250SE 👋 Introduction Market Position Segment: Cruiser/Entry-level...
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Type: Motorcycle
Vendor:
Sku: 261144
Yamaha VIRAGO 250 Service Repair Manual 89-05
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250
Model Alias:
V Star 250 (North America)
Codes
Internal Model Code:
XV250
Engine Code:
XV250SE
👋 Introduction
Market Position
Segment:
Cruiser/Entry-level Motorcycle
Target Audience:
Beginner riders, commuters, customizers, and owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Key Competitors:
Honda Rebel 250, Suzuki GZ250, Kawasaki Vulcan 500 (though larger displacement, often cross-shopped for style).
Key Features Of Vehicle
Design Philosophy:
Classic cruiser styling with a user-friendly, approachable engine and chassis.
Reliability:
Known for Yamaha's robust engineering and reliability, making it a dependable choice.
Key Features Of Manual
Value Proposition:
Empowers owners to confidently maintain and repair their Virago 250, saving on labor costs and extending the motorcycle's lifespan.
📋 Manual Details
Coverage Areas
Model Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided in product info, but indicative of a comprehensive manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, adjustment, and troubleshooting of engine components (cylinder head, cylinder, piston, crankshaft, valve train, lubrication system, cooling system).
Fuel System:
Carburetor (Mikuni VM series typically), fuel pump, fuel lines, fuel tank, fuel filter maintenance and overhaul procedures.
Transmission:
Clutch system (operation, adjustment, replacement), gearbox (disassembly, inspection, assembly, lubrication), shift mechanism.
Electrical System:
Ignition system (CDI, spark plugs), starting system (starter motor, battery), lighting system (headlight, taillight, indicators), charging system (alternator, rectifier/regulator), wiring diagrams, component testing.
Brakes:
Front and rear brake systems (drum and/or disc depending on specific year/market), brake fluid replacement, bleeding, pad/shoe inspection and replacement, caliper/master cylinder service.
Suspension:
Front fork (disassembly, oil change, seal replacement, spring inspection), rear shock absorbers (inspection, replacement), swingarm and linkage maintenance.
Frame And Body:
Frame inspection, body panel removal and installation, seat, fenders, handlebars, and related components.
Cooling System:
Air-cooled engine specifics, heat dissipation analysis, potential issues related to overheating.
Exhaust System:
Exhaust pipe and muffler inspection, replacement, and gasket procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication points, tire pressure checks, brake adjustments, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic guides for common problems, symptom-based troubleshooting, fault finding procedures for all major systems.
Rebuilds And Overhauls:
Detailed instructions for complete engine, transmission, carburetor, and suspension overhauls.
Inspections And Adjustments:
Valve clearance adjustment, ignition timing checks, carburetor synchronization, brake and clutch lever free play adjustment.
Part Replacement:
Step-by-step guides for replacing wear items and major components.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics).
Diagnostics:
Detailed diagnostic procedures, including electrical system testing with multimeter readings.
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution, printable pages suitable for professional or home printing.
Binding Type
Binding Style If Printed:
N/A (Digital PDF)
Paper Type
Paper Recommendation If Printed:
N/A (Digital PDF)
Searchability
Text Search:
Typically searchable text within PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, air-cooled, SOHC, V-twin
Displacement:
249 cc (248.9 cc)
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Configuration:
2 valves per cylinder, SOHC
Performance
Horsepower Approx:
Approx. 18-20 HP @ 7500 RPM (varies slightly by market and year)
Torque Approx:
Approx. 14-15 lb-ft @ 6000 RPM (varies slightly by market and year)
Fuel System
Carburetor Type:
Mikuni VM22SS (typically, single CV carburetor)
Fuel Delivery:
Carburetor with mechanical fuel pump (vacuum operated)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Capacity:
Approx. 1.6 L (1.7 US qt) with filter change
Recommended Oil Viscosity:
Yamalube 4 (10W-40) or equivalent API SG, SAE 10W-40, JASO MA certified.
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR9E or Denso U27ETR (verify with manual for specific year/model)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each of the 5 speeds.
Transmission Oil Type:
Yamalube Gear Oil or equivalent SAE 80 API GL-4.
Transmission Oil Capacity:
Approx. 0.7 L (0.7 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 2155 mm (84.8 in)
Overall Width:
Approx. 770 mm (30.3 in)
Overall Height:
Approx. 1060 mm (41.7 in)
Seat Height:
Approx. 710 mm (28.0 in)
Wheelbase:
Approx. 1485 mm (58.5 in)
Weights
Dry Weight:
Approx. 144 kg (317.5 lbs)
Wet Weight:
Approx. 156 kg (344 lbs) (with oil and full fuel tank)
Fuel Capacity:
Approx. 10 L (2.6 US gal) including reserve
Ground Clearance:
Approx. 145 mm (5.7 in)
🛡️ Safety Features
Ratings
Safety Certification:
Not typically rated by standardized automotive safety bodies like NHTSA or Euro NCAP for motorcycles, but built to relevant industry safety standards of its time.
Active Features
Braking System Front:
Usually a disc brake. Specific diameter and pad material details in manual.
Braking System Rear:
Typically a drum brake. Specific drum diameter and shoe material details in manual.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel, double cradle frame for stability and rider support.
Tire Specifications Front:
e.g., 90/90-18 (specific tire type, load, and speed ratings in manual)
Tire Specifications Rear:
e.g., 120/90-16 (specific tire type, load, and speed ratings in manual)
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a basic motorcycle; no electronic infotainment systems are present).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control are standard on these models).
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone connectivity).
Lighting Technology
Headlight Type:
Halogen sealed-beam unit.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first (refer to manual for exact mileage and time).
Chain Lubrication Cleaning:
Every 500-1,000 km (300-600 miles) and after riding in wet conditions.
Valve Clearance Check:
Typically at 10,000-15,000 km (6,000-9,000 miles) or as specified in the manual. Crucial for performance and longevity.
Spark Plug Replacement:
Inspect every 5,000 km (3,000 miles), replace as needed or at recommended intervals (e.g., 10,000-15,000 km).
Fluid Specifications
Engine Oil:
API SG, SAE 10W-40, JASO MA certified (e.g., Yamalube 4T 10W-40).
Brake Fluid:
DOT 3 or DOT 4 (check reservoir cap or manual for specific type). Should be replaced every 2 years.
Fork Oil:
SAE 10W fork oil (capacity and level details in manual).
Known Issues
Carburetor Issues:
Can be prone to gumming up if fuel sits, requiring cleaning and synchronization. Diaphragm can wear over time.
Starter Clutch:
Some owners report wear or failure of the starter clutch mechanism over high mileage.
Charging System:
Rectifier/regulator can be a point of failure on older models, leading to charging issues. Stator output should be checked periodically.
Fuel Pump:
Vacuum diaphragm in the fuel pump can degrade, causing fuel starvation. Regular inspection and replacement as needed.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a renowned Japanese manufacturer with a long history in motorcycles, audio equipment, and other motorized products.
Model Evolution
Lineage:
The Virago line was Yamaha's entry into the cruiser market, with the 250cc model serving as an accessible and stylish option. It continued the trend of V-twin cruisers. The model was rebadged as the V Star 250 in North America for later years to align with Yamaha's cruiser naming conventions.
Production
Production Period:
Original production spanned from the late 1980s through 2007 globally, with the North American market continuing with the V Star 250 designation well past 2005.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards are not listed, the Virago 250/V Star 250 is recognized for its enduring appeal as a reliable, entry-level cruiser and a popular choice for customization.
Ratings
Owner Satisfaction:
Consistently receives positive owner feedback for its ease of use, fuel efficiency, and low maintenance costs, contributing to its longevity in the market.
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