Yamaha VIRAGO 250 Workshop Repair Manual All 1989-2005 ModelS COVERED

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 Model Designation: XV250 Common Nicknames: V-Star 250 (in some markets) Generation Generation Covered: First Generation (1988-2007) Codes Chassis Code: XV250 Engine...

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Type: Motorcycle

Vendor:

Sku: 270623

Tags: 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 AT Models Motorcycle Motorcycles VIRAGO 250 Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Virago 250

Model Designation:

XV250

Common Nicknames:

V-Star 250 (in some markets)

Generation

Generation Covered:

First Generation (1988-2007)

Codes

Chassis Code:

XV250

Engine Code:

4RF (V-twin, air-cooled)

👋 Introduction

Market Position

Motorcycle Segment:

Cruiser, Entry-level motorcycle

Target Audience:

New riders, commuting, light touring, customizers

Competitive Analysis

Key Competitors Era:

Honda Rebel 250, Kawasaki Eliminator 250, Suzuki Savage 650 (though larger, often cross-shopped for cruiser style)

Key Features

Design Philosophy:

Compact, lightweight V-twin cruiser styling with user-friendly operation

Distinctive Features:

Classic Virago styling, reliable V-twin engine, low seat height

📋 Manual Details

Coverage Areas

Year Coverage:

1989-2005

Model Variants Covered:

All XV250 Virago models within the specified year range

Page Count

Estimated Page Count:

300-500 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, tuning, disassembly, reassembly, component specifications

Fuel System:

Carburetor adjustment and rebuilding (Mikuni VM series), fuel delivery, fuel tank, fuel lines

Ignition System:

CDI ignition, spark plugs, timing, troubleshooting

Transmission Drivetrain:

Clutch operation, gear shifting mechanisms, final drive (chain and sprocket), gearbox components

Suspension:

Front fork (oil type, quantity, seal replacement), rear shock absorber adjustment and replacement

Brakes:

Front and rear brake systems (drum and disc), brake fluid, pad/shoe replacement, bleeding procedures

Electrical System:

Wiring diagrams, lighting, charging system (stator, regulator/rectifier), battery, starter motor, switches

Cooling System:

Air-cooled engine thermal management, cylinder head cooling fins

Exhaust System:

Exhaust pipe and muffler inspection, gasket replacement

Chassis Frame:

Frame inspection, steering head bearing maintenance, wheel bearings

Bodywork:

Body panel removal and installation, seat, fenders, fuel tank

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, tire pressure checks, brake inspection

Troubleshooting:

Diagnostic flowcharts for common problems (starting issues, poor running, electrical faults)

Repair Procedures:

Step-by-step instructions for component replacement and repair

Rebuild Procedures:

Detailed instructions for engine and carburetor rebuilding

Adjustment Procedures:

Carburetor synchronization, clutch and throttle cable adjustment, valve clearance adjustment

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and transmission overhauls

Diagnostic Information:

Includes detailed troubleshooting guides and fault diagnosis

Torque Specifications:

All critical torque values for fasteners and engine components

Clearances And Tolerances:

Specifications for valve clearances, piston ring gaps, bearing clearances, etc.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for quick information retrieval

Print Quality

Print Readability:

Designed for clear viewing and printing of diagrams and text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, V-twin, 4-stroke, SOHC

Displacement:

249 cc

Bore X Stroke:

49.0 mm x 66.0 mm

Compression Ratio:

10.1:1

Valve Configuration:

2 valves per cylinder

Performance

Horsepower Approx:

17-18 HP @ 7,500 rpm (varies slightly by market and year)

Torque Approx:

12.4 ft-lbs @ 6,000 rpm (varies slightly by market and year)

Fuel System

Fuel Delivery:

Two Mikuni VM22 carburetors (one per cylinder)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

Approx. 10.1 L (2.7 US gal)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR9E or equivalent

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple disc

Final Drive:

Chain drive

Features

Gear Ratios:

Specific ratios available in manual (e.g., 1st: 2.833, 2nd: 1.875, 3rd: 1.375, 4th: 1.143, 5th: 1.000)

Transmission Oil Type:

Yamaha Genuine Gear Oil 10W-30 or equivalent motorcycle transmission oil

📐 Dimensions

Exterior

Length:

Approx. 2170 mm (85.4 in)

Width:

Approx. 820 mm (32.3 in)

Height:

Approx. 1110 mm (43.7 in)

Wheelbase:

Approx. 1485 mm (58.5 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Seat Height:

Approx. 735 mm (28.9 in)

Weights

Dry Weight:

Approx. 146 kg (322 lbs)

Wet Weight:

Approx. 157 kg (346 lbs)

Maximum Load:

Refer to manual for specific rider and luggage limits

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety ratings are typically not standardized like automobiles)

Active Features

Braking System Front:

272 mm (10.7 in) single disc brake

Braking System Rear:

150 mm (5.9 in) drum brake

Lighting:

Halogen headlight, LED taillight (in some later models), incandescent turn signals

Passive Features

Frame Construction:

Steel tube frame

Tyre Recommendations Front:

3.00-18 or 100/90-18 (refer to manual for specific OEM fitments)

Tyre Recommendations Rear:

130/90-15 or 140/90-15 (refer to manual for specific OEM fitments)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle with no integrated infotainment)

Driver Assistance

N/A (Anti-lock Braking System was not offered)

Connectivity

Connectivity Features:

N/A (No modern connectivity features)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months

Oil Filter Change Interval:

Every 6,000 km (3,600 miles) or 12 months (or with every oil change)

Valve Clearance Check:

Every 6,000 km (3,600 miles)

Spark Plug Replacement:

Every 12,000 km (7,200 miles)

Air Filter Cleaning Or Replacement:

Every 6,000 km (3,600 miles), or more frequently in dusty conditions

Brake Fluid Change:

Every 24 months

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Engine Oil Capacity:

Approx. 1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change

Front Fork Oil Type:

Yamaha Fork Oil 10W or equivalent

Front Fork Oil Quantity Per Leg:

Approx. 347 ml (11.7 US fl oz)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Carburetor Issues:

Can be prone to gumming up if not used regularly; synchronization may drift over time.

Starter Clutch Wear:

Some models may experience wear on the starter clutch over high mileage, leading to slipping.

Rear Drum Brake Adjustment:

May require frequent adjustment due to wear or cable stretch.

Electrical Connections:

Corrosion on connectors, especially in humid environments, can lead to intermittent electrical faults.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company

Brand Focus:

Motorcycles, musical instruments, marine products, etc.

Model Evolution

Introduction Year:

1988 (for the Virago 250)

Key Changes Over Years:

Minor cosmetic updates, emissions control modifications, potential for minor internal engine adjustments. Rebranded as V-Star 250 in some markets around 2008.

Production

Production Location:

Japan (primarily)

Production Span Covered:

1989-2005 (as per manual coverage)

🏆 Awards & Recognition

Recognitions

Motorcycle Of The Year Awards:

No widely publicized awards for this specific model, but recognized for its reliability and value in its segment.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its class due to simplicity and reliability.