Yamaha Virago XV 250 1988-2005 Motorcycle Workshop Repair Service Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Yamaha Model: Virago XV250 Model Nickname: XV250, V Star 250 (later models) Codes Chassis Code Family: XV250 👋 Introduction Market Position Category: Entry-level to mid-range...

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Type: Motorcycle

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Sku: 493352

Tags: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Motorcycle Motorcycles Virago Virago XV 250 Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Virago XV250

Model Nickname:

XV250, V Star 250 (later models)

Codes

Chassis Code Family:

XV250

👋 Introduction

Market Position

Category:

Entry-level to mid-range cruiser motorcycle

Target Audience:

New riders, commuters, riders seeking a classic styling and manageable power

Competitive Analysis

Key Competitors Era:

Honda Shadow VT500/VT600, Suzuki Savage LS650, Kawasaki Vulcan 500

Key Features

Design Philosophy:

Classic V-twin cruiser styling with a user-friendly engine and accessible seat height

Durability:

Known for its robust V-twin engine and overall reliability

Customization Potential:

Popular platform for customization and personalization

📋 Manual Details

Coverage Areas

Primary Coverage Years:

1988-2005

Specific Years Supported:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Page Count:

Approx. 300-400 pages (typical for this era/type of manual)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Carburetor, Ignition, Exhaust, Transmission, Clutch

Chassis And Suspension:

Frame, Front Suspension (Forks), Rear Suspension (Shocks), Steering System

Brakes And Wheels:

Front Brake (Disc), Rear Brake (Drum), Wheels, Tires

Electrical System:

Battery, Charging System (Alternator, Regulator/Rectifier), Lighting (Headlight, Taillight, Turn Signals), Starting System, Ignition System, Wiring Diagrams

Bodywork And Controls:

Fuel Tank, Seat, Handlebars, Levers, Cables, Fenders, Instrument Cluster

Procedures Included

Routine Maintenance:

Oil Change, Filter Replacement, Spark Plug Service, Chain Adjustment, Brake Adjustment, Carburetor Cleaning/Adjustment

Engine Overhaul:

Top End Rebuild (Cylinder Head, Piston, Rings), Bottom End Rebuild (Crankshaft, Bearings), Valve Adjustment, Cam Chain Replacement

Transmission Service:

Clutch Replacement, Gearbox Inspection and Repair

Electrical Diagnostics:

Troubleshooting Wiring Faults, Component Testing (Coils, Stator, etc.)

Suspension And Brake Repair:

Fork Seal Replacement, Shock Absorber Replacement, Brake Pad/Shoe Replacement

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and chassis rebuilds)

Troubleshooting Guides:

Included, with diagnostic flowcharts and symptom-based solutions

Torque Specifications:

Provided for all critical fasteners

Wiring Diagrams:

Detailed, color-coded diagrams included

Special Tool Requirements:

Listed where applicable for specific procedures

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval

Print Quality

Resolution:

High resolution for clear diagrams and text

Readability:

Optimized for on-screen reading and printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, V-twin

Displacement:

248 cc (249cc for some documentation)

Bore X Stroke:

49.0 mm x 66.0 mm

Compression Ratio:

10.1:1

Valve Configuration:

2 valves per cylinder, SOHC

Performance

Horsepower Approx:

Approx. 18-20 HP @ 7500 RPM (varies slightly by year/market)

Torque Approx:

Approx. 18-20 Nm (13-15 lb-ft) @ 6000 RPM (varies slightly by year/market)

Fuel System

Carburetor Type:

Dual Mikuni downdraft carburetors (e.g., VM20SS or similar)

Fuel Tank Capacity:

Approx. 10-12 Liters (2.6-3.2 Gallons)

Lubrication System

Oil Capacity:

Approx. 1.8 Liters (1.9 US qt) with filter change

Recommended Oil:

Yamalube 4 (or equivalent SAE 20W-40 or 10W-30 motorcycle oil meeting API SG or higher)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Final Drive:

O-ring sealed chain

Features

Clutch Type:

Wet, multi-plate

Transmission Oil:

Yamalube Gear Oil (or equivalent SAE 80W API GL-4)

📐 Dimensions

Exterior

Length:

Approx. 2185 mm (86.0 in)

Width:

Approx. 820 mm (32.3 in)

Height:

Approx. 1115 mm (43.9 in)

Wheelbase:

Approx. 1485 mm (58.5 in)

Weights

Dry Weight:

Approx. 147 kg (324 lbs)

Wet Weight:

Approx. 157 kg (346 lbs) (fully fueled)

Gvwr:

Not typically specified for motorcycles, but rider+payload capacity is implied.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is assessed differently than cars)

Active Features

Braking System:

Front: Hydraulic Disc, Rear: Drum Brake

Passive Features

Lighting:

Halogen Headlight, Incandescent Tail/Brake Lights, Turn Signals

Chassis Design:

Steel double-cradle frame for stability

💡 Technology Features

Infotainment

Display:

Analog speedometer and tachometer, odometer, trip meter, indicator lights (neutral, oil pressure, turn signals, high beam).

Driver Assistance

N/A (Not equipped with ABS)

Lighting

Headlight Type:

Halogen bulb

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months, whichever comes first.

Air Filter Cleaning Interval:

Every 5,000-10,000 km (3,000-6,000 miles)

Spark Plug Replacement Interval:

Every 10,000-15,000 km (6,000-9,000 miles)

Valve Clearance Check:

Every 10,000-15,000 km (6,000-9,000 miles)

Fluid Specifications

Engine Oil Viscosity:

SAE 20W-40 or 10W-30

Brake Fluid Type:

DOT 3 or DOT 4 (check reservoir cap)

Coolant Type:

N/A (Air-cooled engine)

Known Issues

Carburetor Issues:

Can be prone to clogging if fuel is left stagnant; requires regular cleaning/synchronization for optimal performance.

Electrical Connectors:

Corrosion on electrical connectors, particularly ground points, can lead to intermittent issues. Routine inspection and cleaning recommended.

Fuel Petcock:

Aging vacuum diaphragm in the petcock can fail, leading to fuel leaks or improper fuel flow.

Rear Shock ABSorbers:

Original shocks may lose damping effectiveness over time, especially on higher mileage units.

Cam Chain Tensioner:

Some models may develop a noisy cam chain tensioner over time, requiring adjustment or replacement.

📚 Vehicle History

Brand Heritage

Company Founding:

1887 (originally a musical instrument manufacturer), Motorcycle production began in 1955.

Model Evolution

Introduction Year:

Key Changes Over Years:

Minor cosmetic updates, slight carburetor and ignition tuning, eventual re-branding to V Star 250 in later years (around 2008 onwards for US market).

Discontinuation Reason:

Successfully evolved into the V Star 250.

Production

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Consistently praised for its reliability, classic styling, and beginner-friendliness in motorcycle reviews and enthusiast forums throughout its production run.