Model:
VX600ERG, SX600G, MM600G, VT600G
Product Name:
2001 2002 Yamaha VX600ERG SX600G MM600G VT600G Snowmobile Service Repair Manual Download PDF
Vehicle Model Codes:
VX600ERG, SX600G, MM600G, VT600G
Target Audience:
Owners and technicians of 2001-2002 Yamaha VX600ERG, SX600G, MM600G, VT600G snowmobiles seeking comprehensive repair and maintenance guidance.
Segment:
Recreational Snowmobiles
Value Proposition:
Provides factory-level repair information, enabling cost-effective maintenance and repair, saving money on professional service.
Manual Benefits:
Highly detailed, factory-accurate, comprehensive coverage, detailed illustrations, step-by-step instructions, hundreds of photos, instant download.
Major Systems:
General Information, Periodic Inspections and Tuning Adjustments, Engine, Carburetion, Power Train, Chassis, Electrical, Specifications
Engine Systems:
Engine disassembly, assembly, lubrication, cooling (if applicable), ignition system, starting system, fuel system (carburetion).
Power Train Systems:
Clutch inspection and adjustment, drive belts, chaincase (if applicable), final drive, track and suspension components.
Chassis Systems:
Frame, steering system, skis, handlebars, seat, body panels, and general chassis maintenance.
Electrical Systems:
Wiring diagrams, lighting system, ignition system, battery, charging system, and component testing.
Suspension Systems:
Front and rear suspension components, shock absorbers, springs, and alignment procedures.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly, routine maintenance, diagnostics, and repair
Tuning And Adjustment:
Periodic inspections, carburetor tuning, chain/belt tension adjustments, suspension adjustments, engine timing (if adjustable).
Diagnostics:
Troubleshooting guides, symptom-based diagnostics for engine, electrical, and mechanical issues.
Troubleshooting Electrical:
Diagnostic procedures for headlight, taillight, brake light, ignition system, and starter motor faults.
Rebuilding Carburetors:
Detailed instructions for disassembling, cleaning, replacing parts, and reassembling carburetors.
Engine Rebuild Kits:
Guidance on replacing pistons, rings, connecting rods, and bearings, including torque specifications.
Depth Of Information:
Factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, including detailed illustrations and hundreds of photos
Rebuild Procedures:
Comprehensive procedures for engine rebuilds, transmission servicing, and complete chassis overhauls.
Special Tools:
Identification and usage of any specialized tools required for specific repair procedures.
Engine Type:
Likely liquid-cooled, 2-stroke, parallel-twin (common for Yamaha 600cc snowmobiles of this era, specific details to be found within the manual)
Displacement:
Approximately 597cc (based on '600' designation and common Yamaha engine configurations)
Horsepower Range:
Likely in the 90-110 HP range (specific figures would be detailed in the manual).
Fuel Delivery:
Carbureted (explicitly mentioned in 'Carburetion' coverage)
Carburetor Details:
Specific carburetor models (e.g., Mikuni VM series), jetting, and adjustment procedures will be covered.
Engine Configuration:
Typically twin-cylinder, 2-stroke, reed valve induction for this engine size and era.
Bore And Stroke:
Specific bore diameter and stroke length of the 600cc engine, crucial for internal component specifications.
Transmission Type:
CVT (Continuously Variable Transmission) with forward/neutral/reverse gears (standard for this class of snowmobile, specific details in manual)
Drive System:
Chain drive or belt drive primary and secondary clutches
Clutch Systems:
Primary (drive) and secondary (driven) clutch systems with detailed inspection, cleaning, lubrication, and adjustment procedures.
Chassis Type:
Snowmobile chassis (specific dimensions and track details are model-dependent and found within the manual)
Track Dimensions:
Track width, length, and lug height specifications are crucial for performance and maintenance, detailed in the manual.
Dry Weight:
Varies by model, specific data within the manual
Payload Capacity:
Not typically specified for snowmobiles, focus is on operational weight.
Safety Systems:
Handlebar control systems, brake lever operation, kill switch functionality (detailed procedures in manual)
Passive Safety:
Snowmobile design integrity, chassis strength (covered through chassis section of manual)
Operational Safety:
Emphasis on safe operation practices, rider preparedness, and maintenance for reliable performance.
Instrument Cluster:
Includes speedometer, tachometer, fuel gauge, and indicator lights (details on calibration and troubleshooting in manual)
Warning Lights:
Interpretation and troubleshooting of various warning lights (e.g., check engine, oil level, battery).
Engine Management:
Carburetor tuning, ignition system diagnostics, and engine performance adjustments.
Typical Maintenance:
Covers routine inspections, lubrication, belt checks, spark plug replacement, coolant checks (if liquid-cooled), and track tension adjustments.
Engine Tune Up:
Recommended intervals for spark plug replacement, carburetor cleaning/sync, and air filter service.
Track Maintenance:
Track tension adjustment and inspection for wear and damage.
Coolant Type:
Likely a 50/50 mix of ethylene glycol antifreeze and distilled water (specifics in manual)
Oil Type:
Requires high-quality 2-stroke synthetic oil mixed with fuel or injected via an oil injection system (specific grade and ratio in manual)
Gearcase Oil:
Specific gear oil type and viscosity for the chaincase or final drive will be listed.
Brake Fluid:
Specification for brake fluid type (e.g., DOT 3 or DOT 4) if hydraulic brakes are used.
Common Wear Items:
Drive belts, carbides, hyfax, suspension components, engine tune-ups (diagnostics and repair for these covered in manual)
Clutch Wear:
Centrifugal clutch weight and spring wear, secondary clutch roller and bushing wear are common areas for inspection.
Yamaha Powersports:
Yamaha Corporation has a long-standing reputation for innovation and quality in powersports, including snowmobiles.
Snowmobile Development:
The VX600ERG, SX600G, MM600G, and VT600G models represent Yamaha's mid-range performance snowmobiles of the early 2000s, likely focusing on trail riding and general recreational use.
Yamaha 600Cc Lineup:
The 600cc engine size was a popular choice for a balance of power and fuel efficiency in recreational snowmobiles, offering versatility.
Manufacturing Era:
Produced for the 2001 and 2002 model years.
