🏷️ Basic Information

Make:

Yamaha

Model:

Warrior XV17

Model Variant:

XV17

Product Type:

Service Repair Workshop Manual

Model Years Covered:

2003, 2004, 2005

👋 Introduction

Vehicle Class:

Cruiser Motorcycle

Target Audience:

Owners and independent repair shops seeking factory-accurate service information for the Yamaha Warrior XV17.

Manual Advantage:

Factory-sourced content provides unparalleled accuracy and detail compared to aftermarket manuals.

Enhancement Value:

Improved PDF features (bookmarks, search) significantly enhance usability and efficiency for technicians and owners.

Content Completeness:

Comprehensive coverage of all major mechanical, electrical, and bodywork systems.

User Friendliness:

Clear language, detailed diagrams, and logical organization for ease of use.

📋 Manual Details

General Coverage:

Complete maintenance, servicing, troubleshooting, and repair for the Yamaha Warrior XV17 motorcycle.

Engine Coverage:

Engine assembly, disassembly, lubrication, cooling system, fuel system, exhaust system, ignition system, starting system.

Drivetrain Coverage:

Transmission, clutch, drive shaft, final drive assembly.

Chassis Coverage:

Frame, front suspension (forks, triple clamps), rear suspension (swingarm, shock absorber), steering, wheels, tires, brakes (front and rear), hydraulic systems.

Electrical Coverage:

Wiring diagrams, lighting system, ignition system components, battery, charging system (generator/alternator, regulator/rectifier), starter motor, instrumentation.

Bodywork Coverage:

Body panels, fenders, fuel tank, seat, handlebars, controls.

Troubleshooting Coverage:

Diagnostic charts, common problems and solutions, fault finding.

Estimated Page Count:

Likely 300-500 pages (typical for comprehensive factory service manuals)

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

Enhancements:

Bookmarks, Searchable Text

📖 Manual Coverage

Engine Systems:

Air Intake, Fuel Delivery (Carburetor), Ignition, Lubrication, Cooling (Air-Cooled), Exhaust, Starting System.

Transmission Systems:

Clutch Operation, Gearbox Internals, Shift Mechanism, Drive Shaft, Final Drive (Bevel Gear).

Braking Systems:

Front and Rear Hydraulic Disc Brakes, Brake Fluid Type, Bleeding Procedures, Pad Replacement, Master Cylinder and Caliper Service.

Suspension Systems:

Front Telescopic Forks (Oil Type, Level, Seal Replacement), Rear Monoshock Absorber (Spring Preload Adjustment, Damping), Swingarm Bearings.

Electrical Systems:

Ignition Coil, Spark Plugs, CDI Unit, Alternator, Regulator/Rectifier, Starter Motor, Battery Maintenance, Lighting Circuits, Horn, Wiring Harness.

Maintenance Procedures:

Oil Changes, Filter Replacements (Oil, Air), Spark Plug Service, Chain Adjustment, Brake Pad Inspection/Replacement, Clutch Adjustment, Throttle Cable Adjustment, General Lubrication.

Repair Procedures:

Engine Top-End Rebuild (Cylinder Head, Piston, Rings), Carburetor Rebuild and Synchronization, Transmission Overhaul, Fork Seal Replacement, Brake System Overhaul, Electrical Component Testing and Replacement.

Troubleshooting Procedures:

Diagnostic flowcharts for common starting issues, running problems, electrical faults, and performance issues.

Diagnostic Capabilities:

Advanced diagnostics, including electrical testing with multimeter specifications, carburetor tuning, and internal engine component analysis.

Rebuild Depth:

Full engine, transmission, and chassis component rebuild procedures with detailed torque specifications and clearances.

Diagrams And Illustrations:

Detailed exploded view diagrams, wiring schematics, and step-by-step repair illustrations.

📊 Manual Specifications

File Type:

Digital (PDF)

Searchability:

Yes, full text searchable

Printability:

Printable (user discretion)

Image Resolution:

High resolution for clear diagrams and text.

Digital Binding:

N/A (Digital Format)

Digital Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

V-Twin, Four-stroke

Displacement:

1670 cc (102 cu.in.)

Bore X Stroke:

97.0 mm x 113.0 mm (3.82 in x 4.45 in)

Compression Ratio:

8.4:1

Valve Train:

SOHC, 4 valves per cylinder (Pushrod actuated)

Cooling System:

Air-Cooled

Fuel System:

Carburetor (Mikuni BSR40 x 2)

Ignition System:

Digital TCI (Transistor Controlled Ignition)

Starter:

Electric

Horsepower:

Approx. 80-90 HP (factory estimates vary, actual may differ slightly)

Torque:

Approx. 100-110 lb-ft (factory estimates vary, actual may differ slightly)

Fuel Type:

Unleaded Gasoline, 87-90 Octane

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 20W-40 or 10W-30 API SG or higher

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US qt) without filter change; 4.2 Liters (4.4 US qt) with filter change.

🔧 Transmission

Transmission Type:

5-Speed Constant Mesh

Clutch Type:

Wet, Multi-plate

Final Drive:

Shaft Drive

Gear Ratios:

Details provided in manual, specific ratios vary by gear.

Final Drive Oil Type:

Yamalube Gear Oil (or equivalent) SAE 80 API GL-4

Final Drive Oil Capacity:

Approx. 0.18 Liters (0.19 US qt)

📐 Dimensions

Overall Length:

Approx. 2350 mm (92.5 in)

Overall Width:

Approx. 900 mm (35.4 in)

Overall Height:

Approx. 1170 mm (46.1 in)

Seat Height:

Approx. 710 mm (28.0 in)

Wheelbase:

Approx. 1680 mm (66.1 in)

Dry Weight:

Approx. 260 kg (573 lbs)

Wet Weight:

Approx. 285 kg (628 lbs)

Front Tire Size:

120/70ZR18M/C (59W)

Rear Tire Size:

170/80R15M/C 77S

Front Brake Type:

Dual Hydraulic Disc

Rear Brake Type:

Hydraulic Disc

Front Wheel Type:

Cast Aluminum, 18-inch

Rear Wheel Type:

Cast Aluminum, 15-inch

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycle classification, not subjected to standard automotive crash tests)

Braking System:

Powerful dual front disc and single rear disc brakes for reliable stopping power.

Lighting:

Halogen headlight for clear visibility, taillight and turn signals for signaling.

Frame Construction:

Sturdy steel frame designed for stability and rider confidence.

Ergonomics:

Comfortable riding position with well-placed handlebars and foot controls.

💡 Technology Features

Audio System:

N/A (This model did not typically come with integrated audio systems.)

Display:

Analog speedometer, tachometer, fuel gauge, and warning lights.

ABS:

Not equipped with ABS (Anti-lock Braking System).

Traction Control:

Not equipped with traction control.

Bluetooth:

Not equipped with Bluetooth connectivity.

Usb Ports:

Not equipped with USB ports.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Oil Filter Change Interval:

Every 6,000 km (3,700 miles) or 6 months (recommended with oil change).

Air Filter Cleaning:

Inspect every 6,000 km (3,700 miles); clean or replace as needed.

Spark Plug Service:

Inspect every 12,000 km (7,500 miles); replace as needed.

Drive Shaft Lubrication:

Lubricate splines every 12,000 km (7,500 miles).

Brake Fluid Type:

DOT 4 (recommended)

Fork Oil Type:

Yamaha Suspension Fluid (or equivalent) 10W

Fork Oil Quantity:

Approx. 515 ml (17.4 US fl oz) per fork leg

Common Wear Items:

Brake pads, tires, clutch plates, and fork seals are typical wear items. The manual provides specifications for their inspection and replacement.

Electrical Connections:

Corrosion or looseness in electrical connectors can lead to intermittent issues, particularly in humid environments. The manual details wiring and connector locations.

Carburetor Tuning:

Proper synchronization and jetting are crucial for optimal performance. The manual provides detailed procedures for adjustment and cleaning.

📚 Vehicle History

Manufacturer:

Yamaha Motor Company, Ltd., a global leader in motorcycles, marine products, and musical instruments.

Legacy:

Yamaha is renowned for its engineering prowess and innovation in motorcycle design and performance.

Origin:

The Warrior XV17 was introduced as part of Yamaha's cruiser line, emphasizing a large-displacement V-twin engine and classic styling.

Key Design Elements:

Distinctive 'road-warrior' styling, powerful torque-rich engine, shaft drive for low maintenance, and comfortable riding geometry.

Production Years:

Produced from 2003 to 2005.

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Motorcycle Reviews:

While specific awards are not commonly cited, the Warrior XV17 was generally well-received for its strong V-twin performance and classic styling within the cruiser segment.

Owner Satisfaction:

Generally high owner satisfaction for its segment due to reliable Yamaha engineering and characteristic cruiser performance.