Yamaha Wolverine 350 1996 Factory Service Repair Manual

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Type: Atv

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Sku: 54293

Tags: 1996 ATV Featured Powersports Wolverine 350 Wolverine Models Yamaha

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Description

The 1996 Wolverine 350 is a robust All-Terrain Vehicle (ATV) renowned for its reliable performance and utility. Engineered with a 348cc four-stroke, air-cooled engine, it delivers approximately 21 horsepower, making it capable for various off-road applications. Its design prioritizes durability and ease of operation, featuring a 5-speed manual transmission with an automatic clutch and reverse, coupled with a dependable shaft drive system. The Wolverine 350’s construction, including its 41.9-inch width and 49.2-inch wheelbase, provides a stable platform for navigating diverse terrains, reflecting a commitment to quality ATV manufacturing. This Service Repair Manual offers comprehensive guidance for the 1996 Wolverine 350 (model code YFM350X). It covers all essential aspects of maintenance and repair, including detailed procedures for the engine, fuel system, electrical system, drivetrain, suspension, steering, and braking systems. The manual provides step-by-step instructions for routine maintenance, adjustments, and major overhauls, along with diagnostic charts and torque specifications. Its factory-level detail ensures that owners and technicians can effectively maintain and repair the ATV, ensuring optimal performance and longevity, and helping to reduce service costs.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Model Code:

YFM350X

👋 Introduction

Market Position

Target Audience:

Owners and technicians requiring in-depth repair and maintenance information.

Competitive Analysis

Value Proposition:

Provides factory-level detail missing in generic repair guides.

Key Features

Manual Feature:

Enables DIY repairs, reduces service costs, and ensures proper vehicle maintenance.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and maintenance for the 1996 Yamaha Wolverine 350

Page Count

Estimated Page Count:

300-400

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Disassembly, assembly, inspection, and repair of the engine and its components.

Fuel System:

Carburetor adjustment, cleaning, fuel pump operation, and fuel tank service.

Electrical System:

Ignition system, lighting, starting system, charging system, and wiring diagrams.

Drivetrain:

Transmission, clutch, drive shafts, and differential service.

Suspension And Steering:

Front and rear suspension components, steering system, and wheel alignment.

Braking System:

Hydraulic brake system, brake pad replacement, and caliper service.

Chassis And Frame:

Frame inspection, bodywork repair, and component mounting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, and lubrication schedules.

Troubleshooting:

Diagnostic procedures for common performance issues and system malfunctions.

Rebuilding Procedures:

Detailed step-by-step instructions for major component overhauls.

Adjustments:

Carburetor tuning, brake adjustments, and clutch engagement settings.

Technical Depth

Depth Of Information:

Highly detailed, suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Charts:

Includes specific diagnostic flowcharts for troubleshooting.

Torque Specifications:

Provides essential torque values for critical fasteners.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF for clear viewing and printing.

Print Quality

Printable:

Printable pages for easy reference in a workshop environment.

Binding Type

Digital Binding:

N/A (Digital download format)

Paper Type

Digital Paper Type:

N/A (Digital download format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Engine Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

8.7:1

Performance

Horsepower Approximate:

21 hp @ 6000 rpm (estimated)

Torque Approximate:

26 lb-ft @ 4500 rpm (estimated)

Fuel System

Carburetor Model:

Mikuni VM26SS

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

3.2 US gal (12 L)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch and reverse

Optional

Optional Transmission:

Features

Drive System:

2WD (Shaft drive)

Final Drive:

Shaft Drive

Transmission Fluid Type:

Yamalube Gear Oil or equivalent SAE 80W GL-4 hypoid gear oil

📐 Dimensions

Exterior

Overall Length:

74.0 in (1880 mm)

Overall Width:

41.9 in (1065 mm)

Overall Height:

40.2 in (1020 mm)

Wheelbase:

49.2 in (1250 mm)

Ground Clearance:

4.7 in (120 mm)

Weights

Dry Weight:

496 lbs (225 kg)

Curb Weight:

Not specified (typically higher than dry weight)

Cargo

Front Rack Capacity:

Not Specified (typically rated for load)

Rear Rack Capacity:

Not Specified (typically rated for load)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA 1-2010 and B71.1-2003 (for its model year)

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear

Passive Features

Lighting:

Dual 30W headlights, 5W taillight

Tires Front:

AT22x7-10

Tires Rear:

AT22x10-10

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV, no infotainment system)

Driver Assistance

Driver Assistance Features:

N/A (Basic ATV, no electronic driver aids)

Connectivity

Connectivity Features:

N/A (No connectivity features)

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 1000 km or 12 months, whichever comes first (refer to manual for specific conditions).

Spark Plug Maintenance:

Inspect and clean every 2000 km, replace as needed.

Air Filter Maintenance:

Clean every 1000 km or as needed depending on operating conditions.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (10W-40) or SAE 10W-30 API SG type SE, SF

Engine Oil Capacity:

1.80 L (1.90 US qt) without filter change; 1.90 L (2.00 US qt) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Wear Item:

Brake pads and rotors require regular inspection due to usage in varied environments.

Carburetor Performance:

Carburetors can be sensitive to fuel quality and require periodic cleaning/adjustment for optimal performance.

Drive Shaft Boots:

Periodic inspection of drive shaft boots for tears or damage is crucial to prevent component wear.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Wolverine Series Introduction:

The Wolverine line, known for its utility and trail capability, evolved over several years.

1996 Model Significance:

The 1996 model represented a continuation of Yamaha's popular utility ATV offerings, known for its robust 350cc engine and reliable shaft drive.

Production

Production Location:

Primarily manufactured by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Yamaha ATVs are generally well-regarded for reliability and performance in their class.

Ratings

Consumer Reports:

While specific awards for the 1996 Wolverine are not readily cataloged, Yamaha's ATV lineup consistently receives positive feedback for durability.

Certifications

Emissions Certification:

Meets applicable emissions standards for its model year.