2002 Yamaha Wolverine 350 Service Repair Manual 02

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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Year: 2002 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: YFM350X Engine Code: 3GD1 👋 Introduction Market Position Positioning: A robust...

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Type: Atv

Vendor:

Sku: 37252

Tags: 2002 ATV Powersports Wolverine 350 Wolverine Models Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code:

YFM350X

Engine Code:

👋 Introduction

Market Position

Positioning:

A robust and capable mid-size utility ATV, popular for trail riding and general off-road use.

Competitive Analysis

Competitors:

Honda Foreman, Kawasaki Bayou, Suzuki QuadRunner

Key Features

Features:

Reliable 348cc engine, true 4WD (on select models), independent front suspension, comfortable seating.

📋 Manual Details

Coverage Areas

Covered Years:

1995-2005

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel System, Lubrication, Cooling, Combustion System

Drivetrain Systems:

Transmission System, Front Wheel & Steering, Rear Wheel

Electrical Systems:

Full Electrical System Diagnostics & Repair

Body Systems:

Fenders, Exhaust Pipe Assembly

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Changes, Component Inspections

Repair Procedures:

Engine Removal/Installation, Transmission Overhaul, Steering Component Repair

Diagnostic Procedures:

Troubleshooting Guides for all major systems

Technical Depth

Depth:

Comprehensive from basic maintenance to advanced engine and transmission overhauls

📊 Manual Specifications

File Format

File Format:

Print Quality

Quality:

High-resolution, printable pages

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

8.6:1

Carburetor:

Mikuni BNS36

Performance

Horsepower Estimate:

~20-25 HP (Estimate)

Torque Estimate:

~20-24 lb-ft (Estimate)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

3.2 gal (12 L)

Cooling System

Cooling Method:

Air-cooled with fan assist

Lubrication System

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Oil Capacity:

1.70 US qt (1.6 L)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Clutch Type:

Wet, multi-disc

Features

Drive System:

Shaft drive, 4WD (on applicable models)

Gear Ratios:

Detailed in manual

Transmission Fluid

Fluid Type:

Yamalube Gear Oil (or equivalent) SAE 80W API GL-4

Fluid Capacity:

0.20 US qt (0.19 L)

📐 Dimensions

Exterior

Length:

76.1 in (1933 mm)

Width:

41.8 in (1062 mm)

Height:

43.2 in (1097 mm)

Wheelbase:

49.8 in (1265 mm)

Weights

Dry Weight:

516 lbs (234 kg)

Ground Clearance:

10.2 in (259 mm)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

Towing

Towing Capacity:

N/A (Typically not rated for towing)

🛡️ Safety Features

Ratings

Safety Certification:

ANSI/SVIA 1-2001, ANSI/SVIA 2-2000, ANSI/SVIA 3-2000

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Mechanical drum brake on rear drive shaft

Passive Features

Lighting:

Dual 30W halogen headlights, 5W incandescent taillight

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility vehicle design)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Initial Service:

First service at 100 miles / 1 month (Oil change, chain adjustment, general inspection)

Engine Oil Change:

Every 600 miles / 6 months (or as per manual recommendations)

Spark Plug Replacement:

Refer to manual (typically around 2,000-3,000 miles)

Air Filter Cleaning/Replacement:

Regularly, depending on operating conditions (refer to manual for specific intervals)

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Transmission Oil Specification:

Yamalube Gear Oil (or equivalent) SAE 80W API GL-4

Brake Fluid Specification:

DOT 3 or DOT 4

Known Issues

Common Problems:

Carburetor issues (clogging, adjustment), starter motor reliability, occasional CV joint wear.

Common Issues

Troubleshooting Tips:

The manual provides detailed guidance on diagnosing and resolving these common issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha is renowned for its engineering prowess in motorcycles, ATVs, and marine engines.

Model Evolution

Development Period:

The Wolverine lineage began in the early 1990s, with the 350cc model establishing a strong presence in the utility ATV market.

Production

Manufacturing Location:

Japan

Production Span:

The Wolverine 350 was produced for an extended period, with the 2002 model being a key iteration.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Wolverine series is generally well-regarded for its durability and trail performance in its class.