Yamaha Wolverine 350 1995-2005 ATV Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004

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The Wolverine 350, produced from 1995 to 2005, is a capable recreational ATV renowned for its torquey 4-stroke engine, reliable shaft drive, and durable build quality. Often featuring a manual...

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Type: Atv

Vendor:

Sku: 92730

Tags: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 ATV Powersports Wolverine 350 Wolverine Models Yamaha

Product variants

Description

The Wolverine 350, produced from 1995 to 2005, is a capable recreational ATV renowned for its torquey 4-stroke engine, reliable shaft drive, and durable build quality. Often featuring a manual clutch for enhanced control, this model was designed for versatility, excelling in trail riding and light utility tasks. Its robust engineering and comfortable suspension made it a popular choice, competing effectively in its segment with a focus on reliable performance and a solid riding experience. This comprehensive Service Repair Manual for the Wolverine 350 (chassis codes YFM350X) covers all models from 1995 through 2005. It provides detailed, step-by-step instructions for maintenance, troubleshooting, and repair across all major systems, including the engine, transmission, chassis, suspension, brakes, and electrical components. With clear diagrams, exploded views, and essential technical specifications, this manual serves as an indispensable resource for owners and technicians seeking to maintain, diagnose, and restore the Wolverine 350 to optimal working condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Product Name:

Yamaha Wolverine 350 1995-2005 ATV Service Repair Manual

Codes

Chassis Codes:

YFM350X (specific sub-variants may exist)

👋 Introduction

Market Position

Segment:

Recreational ATV, known for its versatility in trail riding and utility tasks.

Competitive Analysis

Competitors:

Competed against models from Honda (e.g., FourTrax 300/350), Suzuki (e.g., QuadRunner 300/300F), and Kawasaki (e.g., Bayou 300).

Key Features

Features:

Torquey 4-stroke engine, reliable shaft drive, comfortable suspension, durable build quality, often featured a manual clutch for enhanced control.

📋 Manual Details

Coverage Areas

Years Covered:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Pages:

Hundreds (specific count not provided, typical for comprehensive service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive overhaul, tuning, cooling system, lubrication system, ignition system, fuel system.

Transmission:

Clutch, gearbox, drive shafts, maintenance, repair, adjustment.

Chassis And Suspension:

Frame, front and rear suspension (shocks, springs, linkages), steering system, wheel hubs.

Brakes:

Hydraulic brake systems (front and rear), caliper service, pad replacement, fluid flushing, master cylinder service.

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, ignition system components, sensors.

Fuel System:

Carburetor disassembly, cleaning, adjustment, fuel pump, fuel tank, fuel lines.

Body And Trim:

Fender removal, plastic component servicing, seat, handlebars.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, lubrication), pre-ride inspections, seasonal storage.

Troubleshooting:

Diagnostic charts, common problem identification, symptom-based fault finding.

Repair:

Step-by-step repair instructions for all major components, including complete engine rebuilds.

Disassembly And Assembly:

Detailed instructions for dismantling and reassembling all mechanical and electrical parts.

Specifications And Tolerances:

Tightening torques, clearances, wear limits for critical components.

Technical Depth

Depth:

Comprehensive, covering basic to advanced diagnostics and repair, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

Searchability

Feature:

Searchable text allowing for quick location of specific information.

Illustrations

Type:

Detailed diagrams, exploded views, and photographic illustrations.

Accessibility

Devices:

Viewable on computers, tablets, and smartphones with PDF reader software.

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, SOHC, air-cooled

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm (approximate)

Compression Ratio:

9.2:1 (typical)

Performance

Horsepower:

Approx. 20-22 hp (at crank, may vary by year/tune)

Torque:

Approx. 20-22 lb-ft (at crank, may vary by year/tune)

Fuel System

Carburetor:

Mikuni VM34 (typically a single 34mm constant velocity carburetor)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Cooling System

Type:

Air-cooled with oil cooler

Lubrication

Oil Type:

Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40)

Oil Capacity:

Approx. 2.0-2.5 liters (with filter change)

🔧 Transmission

Standard

Type:

5-speed manual transmission with reverse

Clutch Type:

Wet, multi-plate, manual clutch

Features

Drive System:

Shaft drive, 2WD (selectable 4WD was not standard on this model, though aftermarket modifications exist).

Fluid Type

Transmission Oil:

Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40, same as engine oil)

Fluid Capacity

Transmission Oil Capacity:

Approx. 0.7 liters

📐 Dimensions

Exterior

Length:

Approx. 1835 mm (72.2 in)

Width:

Approx. 1090 mm (42.9 in)

Height:

Approx. 1050 mm (41.3 in)

Wheelbase:

Approx. 1225 mm (48.2 in)

Weights

Dry Weight:

Approx. 220 kg (485 lbs)

Curb Weight:

Approx. 234 kg (516 lbs)

Load Capacity:

Combined rack capacity: Approx. 120 kg (264 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (ATVs are not subject to automotive crash testing standards).

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Engine Braking:

Inherent engine braking through transmission.

Passive Features

Handlebar Design:

Ergonomic handlebar with padded crossbar for grip and control.

Footwells:

Wide, sturdy footwells with integrated floorboards and heel guards for rider protection.

💡 Technology Features

Infotainment

System:

Basic controls, no advanced infotainment systems typical of modern vehicles.

Driver Assistance

Features:

Connectivity

Features:

Ignition

System:

CDI (Capacitor Discharge Ignition)

Lighting

Headlights:

Dual Halogen headlights

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Every 20 hours or as needed based on operating conditions (dusty environments require more frequent cleaning).

Spark Plug Inspection:

Every 100 hours or annually.

Valve Adjustment:

Every 200 hours or annually.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant Type:

N/A (Air-cooled engine with oil cooler)

Known Issues

Common Problems:

Carburetor clogging from stale fuel, potential wear on drive shaft U-joints, aging electrical connectors, starter motor issues. Normal wear and tear on suspension components.

Preventative Maintenance

Storage Preparation:

Fuel stabilizer treatment, oil change, fogging the engine, battery maintenance. Covered in detail in the manual.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long history of producing reliable and high-performing off-road vehicles, known for their engineering prowess and durability.

Model Evolution

Evolution:

The Wolverine 350 was an evolution of Yamaha's earlier ATV offerings, building upon successful platforms and introducing refinements for performance and comfort. It bridged the gap between smaller utility ATVs and larger sport-oriented models.

Production

Production Period:

1995-2005

Manufacturing Location:

Primarily Japan and USA

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Wolverine 350 was well-regarded in its class for its robust construction and reliable performance, making it a popular choice for recreational riders and light utility work.