1995-2009 Yamaha WOLVERINE 350 Service Repair Manual YFM350 (Highly Detailed FSM PDF Preview) Download

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

15 people are viewing this right now

Type: Atv

Vendor:

Sku: 60467

Tags: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 ATV Featured Powersports WOLVERINE 350 Wolverine Models Yamaha YFM350

Product variants

Description

This manual covers the All-Terrain Vehicle (ATV), including model variants through, produced between 1995 and 2004. The Wolverine 350 is recognized for its blend of performance and comfort, making it a popular choice for trail riding and light utility work. The legacy in producing reliable and capable ATVs underpins the Wolverine line, which has been a significant contributor to their recreational and utility offerings. This manual provides comprehensive coverage for both 2-Wheel Drive and 4-Wheel Drive configurations, detailing the engineering quality and reliability expected. This Workshop Service and Repair Manual is designed to assist owners, DIY mechanics, and service technicians. It offers highly detailed information, including complete engine tear down and rebuild procedures, maintenance schedules, troubleshooting guides, and technical specifications. The manual covers all essential systems such as the engine, cooling, fuel, drivetrain, chassis, suspension, electrical, and braking systems, along with bodywork and plastics. With included pictures, diagrams, and illustrations, this 399-page English language manual ensures clarity and enables users to perform repairs and maintenance effectively, leading to cost savings and a deeper understanding of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350 (YFM350)

Model Variants:

YFM350FXG, YFM350FXH, YFM350FXJ, YFM350FXK, YFM350FXL, YFM350FXM, YFM350FXN NC, YFM350FXP, YFM350FXR, YFM350FXS

Production Years Covered:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Vehicle Type:

All-Terrain Vehicle (ATV)

Drive Configuration:

2-Wheel Drive and 4-Wheel Drive

Codes

Chassis Code Prefix:

YFM350FX

👋 Introduction

Market Position

Target Audience:

Yamaha Wolverine 350 owners, DIY mechanics, service technicians.

Competitive Analysis

Value Proposition:

Provides professional-grade repair and maintenance information at a fraction of dealer costs. Instant access saves time and shipping fees.

Key Features

Manual Benefit:

Enables owners to perform their own repairs, maintenance, and diagnostics, leading to significant cost savings and a deeper understanding of their vehicle.

Delivery Advantage:

Instant download eliminates shipping costs and wait times, allowing immediate access to critical repair information.

📋 Manual Details

Coverage Areas

Primary Coverage:

1995-2004 Yamaha Wolverine 350 YFM350FX ATVs (2WD & 4WD)

Page Count

Total Pages:

Manual Type

Type:

Official Workshop Service and Repair Manual

Language

Primary Language:

English

Format

File Format:

Delivery

Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine tear down, rebuild, maintenance, troubleshooting. Covers cylinder, piston, conrod, crankshaft, camshaft, valves, valve clearance, lubrication, timing.

Cooling System:

Radiator, coolant, coolant change, hoses, fan (if applicable), system pressure testing.

Fuel System:

Carburetor (rebuild, adjustment, main jet, pilot jet, slow jet, mixture screw), fuel pump, fuel lines, fuel tank.

Drive Train:

Clutch, primary reduction gear, transmission, drive shaft, rear axle, wheel hubs, propeller shaft (for 4x4), differential (for 4x4), gearshift operation.

Chassis Suspension:

Frame, front forks, rear swingarm, suspension adjustments, struts, shock absorbers, steering system.

Electrical System:

Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lights (headlight, taillight), switches, wiring diagrams, error codes.

Brakes:

Front and rear brake systems, brake pads, rotors, brake lines, brake fluid, bleeding procedures.

Bodywork Plastics:

Fenders, body panels, plastics, seat, handle bars.

Procedures Included

Maintenance:

Periodic checks and adjustments, oil change schedule, fluid changes, filter replacements, spark plug replacement, valve clearance checks.

Repair Rebuild:

Complete tear down and rebuild procedures for all major components, including engine overhaul, transmission rebuild, suspension overhaul.

Troubleshooting:

Comprehensive troubleshooting guides for common problems, including no spark, starting issues, engine performance problems, electrical faults.

Diagnostics:

Diagnosis of various issues using visual inspection, component testing, and reference to specifications.

Technical Depth

Level Of Detail:

Highly Detailed - covers everything a dealer technician would use.

Visuals:

Includes pictures, diagrams, and illustrations for clarity.

Data Inclusion:

Torque specifications, fluid capacities, tolerances, specifications for all components.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable without restriction

Binding Type

Binding:

Digital Download (Printable)

Paper Type

Paper Quality Recommendation:

Recommended for printing on durable paper for workshop use.

Software Requirements

Reader Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

348cc

Bore X Stroke:

Refer to manual for specific dimensions (typical ~83mm x 64.5mm)

Compression Ratio:

Refer to manual for specific ratio (typically around 9.2:1)

Performance

Horsepower Estimate:

Approx. 20-25 HP (actual may vary by model year and tuning)

Torque Estimate:

Refer to manual for specific torque figures.

Fuel System

Carburetor Type:

Mikuni BSR33 (typical, may vary slightly)

Fuel Requirement:

Unleaded gasoline (Octane rating specified in manual)

Lubrication

Engine Oil Type:

Yamalube 4 (or equivalent 4-stroke motorcycle oil) SAE 10W-40 or 20W-40 (refer to manual for exact viscosity based on temperature)

Oil Capacity:

Refer to manual for specific oil capacity with filter change.

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed with reverse

Clutch Type:

Wet, multi-plate

Features

Drive Type:

Shaft drive (2WD) or shaft drive with selectable 4WD

📐 Dimensions

Exterior

Overall Length:

Refer to manual for exact dimensions (typically around 74 inches)

Overall Width:

Refer to manual for exact dimensions (typically around 42 inches)

Overall Height:

Refer to manual for exact dimensions (typically around 43 inches)

Weights

Dry Weight:

Refer to manual for specific dry weight (typically around 525-550 lbs)

Curb Weight:

Refer to manual for curb weight.

Ground Clearance:

Refer to manual for ground clearance (typically around 6.5 inches)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to ANSI/SVIA safety standards for ATVs (as applicable for production era).

Active Features

Braking System:

Hydraulic disc brakes front and rear, offering reliable stopping power.

4Wd System:

Selectable 4WD provides enhanced traction in challenging terrain.

Passive Features

Lighting:

Headlights and taillight for visibility.

💡 Technology Features

Infotainment

Features:

Not applicable. This is a utilitarian ATV focused on performance and capability, not infotainment.

Driver Assistance

Features:

Not applicable. Focus is on mechanical and basic electrical systems.

Connectivity

Features:

Not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for recommended intervals based on operating hours or mileage (e.g., every 1000 km or 6 months).

Air Filter Cleaning:

Regular inspection and cleaning/replacement recommended, especially in dusty conditions.

Spark Plug Maintenance:

Inspection and replacement at recommended intervals (refer to manual for type and gap).

Valve Clearance Adjustment:

Periodic checks and adjustments are crucial for engine performance and longevity (refer to manual for intervals and specifications).

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for specific type).

Coolant:

Ethylene glycol-based antifreeze (refer to manual for mixture ratio and type).

Final Drive Oil:

Refer to manual for specific gear oil type and capacity for rear differential/drive axle.

Known Issues

Carburetor Tuning:

Carburetors can sometimes require adjustment due to altitude or wear, impacting performance and idle stability.

Suspension Wear:

Over time, suspension components like bushings and seals can wear, affecting ride quality and handling.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent faults.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing reliable and capable ATVs, with the Wolverine line being a key part of their recreational and utility offerings.

Model Evolution

Wolverine 350 Lineage:

The YFM350 Wolverine, introduced in the mid-1990s, offered a blend of performance and comfort, making it a popular choice for trail riding and light utility work. This manual covers a significant portion of its initial production run.

Production

Manufacturing Origin:

Japan (typical for Yamaha ATVs of this era).

🏆 Awards & Recognition

Recognitions

General Reputation:

While specific awards for individual model years may not be readily available, the Yamaha Wolverine 350 generally received positive reviews for its reliability, versatility, and capability within its class during its production run.