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Yamaha Wolverine 700 ATV Complete Workshop Service Repair Manual 2016 2017 2018

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The Wolverine 700, model code YXM700, is a capable and reliable All-Terrain Vehicle (ATV) designed for demanding off-road use, including utility tasks, hunting expeditions, and recreational trail riding. Produced for...
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Yamaha Wolverine 700 ATV Complete Workshop Service Repair Manual 2016 2017 2018
The Wolverine 700, model code YXM700, is a capable and reliable All-Terrain Vehicle (ATV) designed for demanding off-road use, including utility tasks, hunting expeditions, and recreational trail riding. Produced for the 2016, 2017, and 2018 model years, this internal combustion, 4-stroke ATV is powered by a robust 686cc engine and features its renowned Ultramatic® automatic transmission. Its engineering emphasizes durability, comfort, and performance, offering a powerful and dependable experience for riders tackling challenging terrains. Key features include a comfortable seating arrangement, a durable chassis, and a selectable 2WD/4WD system with differential lock, positioning it as a strong contender in the utility ATV market. This comprehensive workshop service repair manual provides detailed information for the maintenance, repair, and troubleshooting of the Wolverine 700. It covers all major systems, including the engine, Ultramatic® transmission, drivetrain, suspension, brakes, electrical system, fuel system, and cooling system. The manual includes routine maintenance procedures, detailed diagnostic steps, complete repair instructions, and overhaul procedures, along with essential technical specifications and wiring diagrams. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their Wolverine 700 ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 700
Vehicle Type:
ATV (All-Terrain Vehicle)
Engine Type:
Internal Combustion, 4-Stroke
Codes
Model Code General:
YXM700
👋 Introduction
Market Position
Positioning:
The Yamaha Wolverine 700 is positioned as a robust and capable side-by-side utility vehicle, designed for off-road exploration, hunting, and general farm work. It emphasizes comfort, reliability, and power.
Competitive Analysis
Competitors:
Competes with similar utility ATVs from brands like Polaris (Ranger series), Can-Am (Defender series), and Kawasaki (Mule series). Known for its durable chassis and Yamaha's renowned engine reliability.
Key Features
Features:
Features include a powerful 686cc engine, Ultramatic® transmission, robust independent suspension, comfortable seating, durable construction, and selectable 2WD/4WD.
📋 Manual Details
Coverage Areas
Years Covered:
2016, 2017, 2018
Page Count
Estimated Pages:
Hundreds (typical for complete workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, tuning, and troubleshooting of the 686cc engine.
Transmission:
Detailed procedures for the Ultramatic® automatic transmission, including belt inspection, CVT clutch service, and gearbox maintenance.
Drivetrain:
Front differential, rear differential, driveshafts, CV joints, and final drive assembly repair.
Suspension:
Front and rear suspension systems, including shock absorber service, spring replacement, A-arm bushings, and steering linkage.
Brakes:
Hydraulic brake system diagnosis and repair, including master cylinders, calipers, brake lines, brake pads, and rotor replacement.
Electrical System:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starter system, battery, lighting, and electronic control unit (ECU) troubleshooting.
Fuel System:
Fuel injection system, fuel pump, fuel injectors, fuel filter, and fuel tank service.
Cooling System:
Radiator, coolant hoses, water pump, and thermostat diagnosis and replacement.
Exhaust System:
Muffler, exhaust pipe, and heat shield inspection and replacement.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, and control lever adjustments.
Wheels And Tires:
Tire pressure specifications, wheel torque, and bearing maintenance.
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, lubrication points, and pre-ride inspections.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Repair:
Step-by-step repair instructions for nearly all mechanical and electrical components.
Overhaul:
Complete engine and transmission overhaul procedures, including torque specifications and clearances.
Diagnostics:
Detailed diagnostic steps for identifying the root cause of malfunctions.
Calibration:
TPS (Throttle Position Sensor) calibration and other electronic adjustments.
Technical Depth
Depth:
Expert level, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format:
Digital Download (e.g., PDF), often optimized for searchability and navigation.
Print Quality
Quality:
High-resolution, ensuring clarity of diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
MD0700
Engine Type:
Liquid-cooled, SOHC, 4-stroke, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel Delivery:
Mikuni 43mm throttle body, Fuel Injection
Ignition:
Digital TCI (Transistor Controlled Ignition)
Performance
Horsepower:
Estimated 46 hp (varies slightly by year and tuning)
Torque:
Estimated 42 lb-ft (varies slightly by year and tuning)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
3.6 gal (approx.)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H, L, N, R, P
Drivetrain Selection:
On-Command®; 2WD/4WD with differential lock
Features
Cv Belt Type:
Specific belt part numbers detailed in manual
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
81.7 in (2075 mm)
Width:
45.3 in (1150 mm)
Height:
46.1 in (1170 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.4 in (290 mm)
Weights
Dry Weight:
Approximately 661 lbs (300 kg) (curb weight closer to 699 lbs)
Towing Capacity:
1500 lbs (680 kg)
Cargo Capacity Rear Rack:
130 lbs (59 kg)
Cargo Capacity Front Rack:
110 lbs (50 kg)
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable (ATV design, focus on operational safety)
Active Features
Braking System:
Hydraulic disc brakes front and rear, engine braking via Ultramatic® transmission.
Differential Lock:
Electronic push-button engagement for 4WD and differential lock for maximum traction.
Passive Features
Seat Belt:
Not equipped (standard for this class of ATV, operator responsibility for proper riding posture and control).
Roll Cage:
Not equipped (standard for this class of ATV, operator responsibility for safe riding practices).
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster with LCD display showing speed, RPM, odometer, trip meter, fuel level, 2WD/4WD indicator, and gear position.
Driver Assistance
Features:
Engine braking assist via Ultramatic® transmission, selectable 4WD with differential lock.
Connectivity
Features:
N/A (No integrated Bluetooth or mobile connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 20 hours or 6 months (whichever comes first), 100 hours or 12 months for severe use.
Air Filter Cleaning:
Every 20 hours, replace as needed.
Spark Plug Inspection:
Every 40 hours.
Cv Belt Inspection:
Every 20 hours, replace as needed based on wear.
Fluid Specifications
Engine Oil Type:
Yamalube 4W (or equivalent SAE 10W-40, API SG or higher, JASO MA or MA2)
Engine Oil Capacity:
2.40 US qt (2.27 L) without filter change, 2.60 US qt (2.46 L) with filter change.
Transmission Fluid Type:
Yamalube 4W (or equivalent SAE 10W-40)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Coolant Type:
Permanent type antifreeze coolant (50/50 mix of Yamalube or equivalent and distilled water)
Known Issues
Common Complaints:
Potential for CVT belt wear under heavy load/abuse, occasional issues with electronic sensor accuracy if not maintained. Overall reliability is a strong point.
📚 Vehicle History
Brand Heritage
Brand:
Yamaha Motor Company, a Japanese manufacturer with a long-standing reputation for innovation and quality in motorcycles, marine products, and powersports vehicles.
Model Evolution
Introduction Year:
The Wolverine series has evolved significantly. The 700cc model (often referred to as Wolverine RMAX or similar variants based on chassis design) represents Yamaha's commitment to the utility/recreational ATV segment, building on previous designs like the Rhino and Grizzly.
Production
Manufacturing Location:
Likely manufactured in Japan or at Yamaha's North American facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Yamaha ATVs, in general, often receive praise for durability and rider comfort. Specific awards for the Wolverine 700 model would depend on reviewer publications and specific model year testing.
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