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Yamaha XJ700 1985 1986 Workshop Repair Service Manual

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This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance...
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Type: Motorcycle
Vendor:
Sku: 70701
Yamaha XJ700 1985 1986 Workshop Repair Service ManualYamaha XJ700 1985 1986 Workshop Repair Service ManualYamaha XJ700 1985 1986 Workshop Repair Service ManualYamaha XJ700 1985 1986 Workshop Repair Service Manual
This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance and distinctive styling, featuring a DOHC inline four-cylinder engine displacing 696 cc. Known for its engineering quality and reliability, this model offered a comfortable riding experience with its cruiser-inspired design, including a teardrop fuel tank and swept-back handlebars. The 1985 and 1986 XJ700 Maxim is a testament to a heritage in producing capable and enjoyable motorcycles. This comprehensive manual provides detailed information essential for the maintenance, troubleshooting, and repair of your XJ700 Maxim. It covers a wide array of systems, including engine service, fuel, ignition, lubrication, exhaust, electrical, bodywork, and transmission. Within its 222 pages, you will find step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even engine and transmission overhauls. The manual emphasizes special product aspects and includes manufacturer instructions, highlighting critical safety information through WARNING, CAUTION, and NOTE sections to ensure proper and safe operation.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XJ700
Model Variant:
Maxim
Years Covered:
1985, 1986
Generation
Generation:
First Generation (XJ Series)
👋 Introduction
Market Position
Target Audience:
Mechanical technicians familiar with BRP products, owners performing DIY maintenance
Value Proposition:
Enables informed ownership and professional-quality repairs, potential cost savings on labor
Competitive Analysis
Competitor Manuals:
Aims to provide information equivalent to authorized dealer service departments
Key Features
Manual Purpose:
To build and maintain a reputation of quality service through accurate repair procedures
Accuracy Statement:
Endeavored to ensure accuracy, considered a complete service manual
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Page Count:
222
Language:
English
Format:
PDF
Delivery Method:
Electronic Delivery via Email
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, disassembly, assembly, tuning
Fuel System:
Carburetor service, fuel pump, fuel lines
Ignition System:
Ignition timing, spark plugs, coils, electronic ignition components
Lubrication System:
Oil pump, oil filter, oil passages, lubrication specifications
Exhaust System:
Exhaust manifold, mufflers, pipes, gaskets
Electrical System:
Wiring diagrams, charging system, starting system, lighting, instrumentation
Bodywork:
Body panel removal/installation, trim, aesthetics
Transmission:
Internal disassembly and reassembly, clutch service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment (if applicable)
Diagnostic Procedures:
Troubleshooting guides for common issues
Repair Procedures:
Step-by-step instructions for component repair and replacement
Overhaul Procedures:
Detailed instructions for engine and transmission rebuilds
Tune Ups:
Specific tune-up procedures for optimal performance
Special Tool Identification:
Identification and usage of Yamaha-specific special tools
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and knowledgeable enthusiasts
Documentation Style:
Emphasizes special product aspects, includes manufacturer instructions for proprietary components
Safety Emphasis:
Highlights WARNING, CAUTION, and NOTE sections for safety and proper procedure
📊 Manual Specifications
File Specifications
File Format:
PDF
Printable:
True
Searchable Text:
Implied for PDF format, enhances usability
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC Inline Four-Cylinder
Displacement:
696 cc (42.5 cu in)
Bore X Stroke:
64.0 mm x 53.5 mm (2.52 in x 2.11 in)
Compression Ratio:
9.7:1
Performance
Horsepower Approx:
70-75 HP (at crank)
Torque Approx:
43-46 lb-ft (at crank)
Fuel System
Carburetion:
Four Mikuni constant velocity carburetors (VM Series)
Fuel Capacity:
Approx. 16.0 L (4.2 US gal)
Lubrication System
Oil Capacity:
Approx. 3.2 L (3.4 US qt) with filter change
Recommended Oil:
Yamalube 4 (or equivalent) 20W-40 or 10W-40 API SG
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2245 mm (88.4 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1155 mm (45.5 in)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Wet Weight:
Approx. 237 kg (522 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this era of motorcycle in modern terms
Active Features
Braking System:
Dual front disc brakes, single rear disc brake
Suspension Front:
Telescopic fork, hydraulic damping
Suspension Rear:
Swingarm, dual shock absorbers with adjustable preload
Passive Features
Lighting:
Halogen headlamp, taillight, turn signals
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, warning lights.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-4,000 miles or 6 months
Valve Adjustment Interval:
Every 6,000-8,000 miles
Spark Plug Replacement:
Every 10,000-12,000 miles
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Motorcycle-specific antifreeze (ethylene glycol base) with a 50/50 mix with distilled water
Known Issues
Carburetor Sync:
Carburetors can drift out of sync, requiring periodic synchronization for smooth running.
Charging System:
Stator and regulator/rectifier can be points of failure over time, affecting battery charging.
Fuel Line Aging:
Rubber fuel lines can degrade and become brittle, requiring replacement.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, known for its performance and reliability across various powersports categories.
Model Evolution
Xj700 Maxim:
Part of Yamaha's XJ series, introduced in the early 1980s as a line of technologically advanced and performance-oriented motorcycles. The Maxim line offered a more cruiser-inspired styling with its teardrop fuel tank and swept-back handlebars.
Production
Production Years:
The XJ700 was produced for a limited period in the mid-1980s, with variations like the XJ700S (Sabre) also available.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
No specific awards or certifications are commonly associated with this model in marketing materials.
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