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Yamaha XJ700N XJ700NC Service Repair Workshop Manual

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This manual covers the XJ700N and XJ700NC Maxim and Maxim Custom models, produced likely between 1985 and 1986. These motorcycles, powered by a 697cc liquid-cooled inline-four engine, represent a significant...
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Type: Motorcycle
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Sku: 57985
Yamaha XJ700N XJ700NC Service Repair Workshop ManualYamaha XJ700N XJ700NC Service Repair Workshop ManualYamaha XJ700N XJ700NC Service Repair Workshop ManualYamaha XJ700N XJ700NC Service Repair Workshop Manual
This manual covers the XJ700N and XJ700NC Maxim and Maxim Custom models, produced likely between 1985 and 1986. These motorcycles, powered by a 697cc liquid-cooled inline-four engine, represent a significant offering from the mid-1980s lineup, known for their shaft drive, comfortable ergonomics, and respectable performance for the sport touring and muscle bike categories. With a design philosophy focused on versatility and reliable engineering, these models aimed to provide a balanced riding experience, competing with other prominent Japanese manufacturers of the era. This comprehensive service repair workshop manual provides detailed guidance for owners and technicians. It covers essential maintenance procedures, including oil changes, filter replacements, and lubrication points, alongside in-depth repair instructions for all major systems. Areas addressed include engine overhaul, carburetor service, transmission and clutch maintenance, chassis and suspension adjustments, brake system servicing, and electrical system diagnostics. The manual also includes crucial technical specifications, troubleshooting charts for common issues, and safety guidelines to ensure the longevity and optimal performance of your XJ700 series motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XJ700N / XJ700NC
Model Designation:
Maxim / Maxim Custom
Codes
Vin Prefix:
JY
👋 Introduction
Market Position
Category:
Sport Touring / Muscle Bike
Era:
Mid-1980s Japanese motorcycle performance
Competitive Analysis
Competitors:
Honda V45 Magna/Sabre, Suzuki Cavalcade, Kawasaki Voyager
Key Features
Engine Layout:
Inline-four, transverse
Drivetrain:
Shaft drive
Design Philosophy:
Comfortable ergonomics with respectable performance for its class and era.
📋 Manual Details
Coverage Areas
Model Years:
Likely 1985-1986 (typical for XJ700 series)
Page Count
Estimated Pages:
400-500+ (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, tuning, carburetor service, ignition system, cooling system
Transmission:
Clutch service, gearbox overhaul, shift mechanism
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system
Brakes:
Front and rear brake systems, hydraulic lines, caliper service, master cylinder
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, ignition components
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor assembly and tuning (likely four constant velocity carburetors)
Bodywork:
Body panel removal/installation, trim, seat servicing
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, chain adjustment, lubrication points
Repair:
Engine rebuilds, transmission repairs, suspension component replacement, brake system servicing
Troubleshooting:
Diagnostic charts, common problems and solutions, electrical system troubleshooting
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive; covers from routine maintenance to full engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Searchability:
Likely text-searchable if properly OCR'd
Image Resolution:
Variable, but typically clear enough for diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Configuration:
700cc Inline-four Cylinder
Bore X Stroke:
62.0 mm x 58.0 mm (typical for XJ700)
Displacement:
697 cc
Valvetrain:
DOHC, 16 valves (4 per cylinder)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 70-75 HP (estimated at crankshaft)
Torque:
Approx. 44-47 lb-ft (estimated at crankshaft)
Fuel System
Carburetors:
4 x Mikuni BS34 (constant velocity, likely) or similar
Fuel Type:
Unleaded gasoline, Octane rating 91+
Ignition System
Type:
Electronic ignition (CDI)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multiple-disc
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1170 mm (46.1 in)
Weights
Dry Weight:
Approx. 215 kg (474 lbs)
Wet Weight:
Approx. 235 kg (518 lbs)
Fuel Tank Capacity:
Approx. 16.0 L (4.2 US gal)
🛡️ Safety Features
Ratings
Safety Features:
N/A (Motorcycle specific safety features are more component-based)
Active Features
Brakes:
Dual front disc brakes, single rear disc brake
Suspension:
Anti-dive front suspension system (often found on XJ models)
Passive Features
Lighting:
Halogen headlight, LED tail light/brake light (typical for era)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, indicator lights.
Driver Assistance
ABS:
Not typically equipped with ABS on this model.
Connectivity
Charging System:
Alternator with rectifier/regulator.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or annually
Spark Plug Replacement:
Every 6,000-10,000 miles (depending on plug type)
Valve Clearance Check:
Every 10,000-12,000 miles
Drive Shaft Oil:
Check and change per manual recommendations (typically every 10,000-20,000 miles)
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent), SAE 10W-40 or 20W-50 (check manual for specific temperature ranges)
Engine Oil Capacity:
Approx. 3.0 - 3.5 L (with filter change)
Coolant:
Ethylene glycol based permanent antifreeze, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual)
Known Issues
Carburetor Issues:
Vapor lock, sticky throttle slides, difficult starting due to age and wear, needing thorough cleaning and synchronization.
Electrical Issues:
Corrosion in connectors, failing voltage regulator, worn starter brushes.
Fuel System:
Degradation of fuel lines and seals due to modern fuel additives.
Suspension:
Worn fork seals and deteriorating rear shock absorber damping.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, known for innovation in motorcycle design and performance since its inception in 1955.
Model Evolution
X Series Lineage:
The XJ series was Yamaha's response to the growing demand for versatile motorcycles, often featuring shaft drive and comfortable ergonomics, bridging the gap between sportbikes and cruisers.
Production
Manufacturing Country:
Japan
Production Years:
The XJ700 series was produced primarily in the mid-1980s, with specific focus on 1985 and 1986 for the N/NC variants.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Considered a reliable and well-built motorcycle for its class and time, offering a balance of performance and comfort.
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