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Yamaha XT250 XT 250 BIKE 2008-2012 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XT250 Model Designation: XT250 BIKE Applicable Years: 2008, 2009, 2010, 2011, 2012 Codes Engine Code: Not specified, but typically refers to the specific...
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Type: Motorcycle
Vendor:
Sku: 396003
Yamaha XT250 XT 250 BIKE 2008-2012 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XT250
Model Designation:
XT250 BIKE
Applicable Years:
2008, 2009, 2010, 2011, 2012
Codes
Engine Code:
Not specified, but typically refers to the specific engine variant for this model year range.
👋 Introduction
Market Position
Target Audience:
Owners, enthusiasts, independent repair shops, and professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides dealership-level technical information for maintenance, repair, and diagnostics, offering significant cost savings over official service.
Key Features
Comprehensiveness:
Extremely thorough, covering all aspects of the vehicle from basic maintenance to complete engine overhauls.
Authenticity:
Stated to be the same manual used by factory technicians.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full workshop and service repair manual
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Download)
Page Count
Page Count:
Not explicitly stated, but described as 'very comprehensive'.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine components, engine removal, engine installation, cylinder head, exhaust valve, pistons, bearings, crankshaft, gearshift, driveshaft, clutch system, transmission, fuel system, air induction system, lubrication system, ignition system, cooling system.
Electrical Systems:
Electrical system, charging system, meter & gauge, battery & switches, wiring diagram.
Chassis Systems:
Wheel, fork, fairing, brake system, steering system, tire & wheel, suspension system, body & frame.
Procedures Included
Maintenance And Servicing:
Regular maintenance, preventative maintenance, routine servicing.
Repair And Rebuild:
Detailed step-by-step written procedures for disassembly, assembly, and repair of all major components.
Troubleshooting:
Comprehensive troubleshooting guide to diagnose and resolve common and complex issues.
Technical Depth
Diagnostic Capability:
Advanced diagnostics and repair procedures, suitable for professional technicians and experienced DIY mechanics.
Rebuild Procedures:
Complete engine rebuild procedures, including detailed specifications for internal components.
Special Tools And Data:
Identification of required special tools, tightening torque specifications, and critical service data.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable (selected pages or whole manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Content Features
Illustrations:
Illustrated with detailed exploded views, pictures, and diagrams.
Searchability:
Likely searchable text within the PDF, allowing for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Forward-inclined, 1-cylinder, 4-stroke, Air-cooled
Displacement:
249 cc
Valve Configuration:
SOHC (Single Overhead Camshaft)
Performance
Horsepower:
Not explicitly stated in product info, but typically around 15-20 HP for this class of motorcycle.
Torque:
Not explicitly stated in product info, but typically around 15-18 Nm for this class of motorcycle.
Fuel System
Fuel Delivery:
Likely fuel injection for 2008-2012 models, but carburetor variants may exist depending on market. Manual would detail the specific system.
Lubrication System
Oil Type:
Manual will specify required oil viscosity and API classification (e.g., SAE 10W-40 API SG or higher).
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Manual (likely 5-speed)
Clutch Type:
Wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual.
Final Drive:
Chain drive
Fluid Requirements
Transmission Oil:
Manual will specify recommended transmission oil type and capacity.
📐 Dimensions
Exterior
Overall Length:
Not specified in product info. Refer to the manual for exact dimensions.
Overall Width:
Not specified in product info. Refer to the manual for exact dimensions.
Overall Height:
Not specified in product info. Refer to the manual for exact dimensions.
Weights
Dry Weight:
Approximately 120-125 kg (refer to manual for precise figure for specific year).
Curb Weight:
Not specified in product info. Refer to the manual for exact weight with fluids.
🛡️ Safety Features
Ratings
Safety Compliance:
Manual will cover safety-related maintenance and operational guidelines, but not formal crash ratings for motorcycles.
Active Features
Braking System:
Front and rear disc brakes, with potential for ABS on some market variants (manual will clarify).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (details in electrical section).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, indicator lights. Details on meter operation and diagnostics are in the manual.
Driver Assistance
ABS:
Optional ABS system may have been available on some models; manual will cover its function and service if equipped.
Connectivity
No Advanced Connectivity:
As a motorcycle of this era, advanced connectivity features like Bluetooth or smartphone integration are not expected.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify recommended oil and filter change intervals (e.g., every 3,000-5,000 km or annually).
Valve Adjustment Interval:
Manual will provide specific mileage or time intervals for valve clearance checks and adjustments.
Spark Plug Maintenance:
Recommended replacement or inspection intervals will be detailed.
Fluid Specifications
Engine Oil Spec:
Refer to manual for precise viscosity (e.g., SAE 10W-40) and API classification.
Brake Fluid Spec:
Manual will specify DOT 3 or DOT 4 brake fluid.
Coolant Spec:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals are common wear items requiring regular inspection and replacement. The manual will guide on their service life and replacement procedures.
Fuel System Cleaning:
Periodic cleaning of fuel injectors or carburetor may be recommended depending on fuel quality and usage.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long-standing reputation for producing reliable and capable dual-sport and off-road motorcycles.
Model Evolution
Xt Series Lineage:
The XT series has a history dating back to the original XT500, evolving into versatile dual-purpose machines. The XT250 represents a modern iteration focused on accessibility and usability.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities. Specifics for these years should be verified.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2008-2012 XT250 are not detailed here, Yamaha motorcycles are consistently recognized for reliability and performance in their respective categories.
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