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Yamaha XT660Z 2008-2012 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: XT660Z Ténéré Model Code: XT660Z Production Years Covered: 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Category: Dual-sport / Adventure Motorcycle Target...
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Type: Motorcycle
Vendor:
Sku: 56754
Yamaha XT660Z 2008-2012 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XT660Z Ténéré
Model Code:
XT660Z
Production Years Covered:
2008, 2009, 2010, 2011, 2012
👋 Introduction
Market Position
Category:
Dual-sport / Adventure Motorcycle
Target Audience:
Adventure riders, off-road enthusiasts, touring riders, DIY mechanics.
Competitive Analysis
Competitors:
BMW F650GS, Kawasaki KLR650, Honda Transalp (older models), Suzuki V-Strom 650.
Key Features Of Vehicle
Engine Type:
Single-cylinder, liquid-cooled, four-stroke, SOHC, 4-valve
Design Philosophy:
Robustness, reliability, long-distance capability, adaptable to various terrains.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Workshop Service Manual / Repair Manual
Format:
PDF Download
Coverage Scope:
Comprehensive for all maintenance, troubleshooting, and repair procedures.
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, lubrication, cooling, fuel injection, ignition, exhaust.
Transmission:
Clutch, gearbox, operation, inspection, repair.
Chassis:
Frame, suspension (front and rear), steering, swingarm, bearings.
Brakes:
Hydraulic system, front and rear calipers, master cylinders, bleeding procedures, pad replacement.
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, ECU.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injection system (throttle body, injectors).
Cooling System:
Radiator, cooling fan, coolant specifications, circulation.
Exhaust System:
Muffler, catalytic converter, heat shields, gasket replacement.
Wheels And Tires:
Wheel removal/installation, tire pressure, balancing, spokes maintenance.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic charts for common problems, fault finding procedures, error codes (if applicable).
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostics:
Engine performance diagnostics, electrical system testing, component testing.
Technical Depth
Depth:
In-depth, covering everything from basic adjustments to complete engine and transmission rebuilds.
Detail Level:
Detailed diagrams, torque specifications, clearance measurements, and special tool requirements.
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Likely searchable text, enabling quick information retrieval.
Printable:
Designed for printing, allowing for physical reference during work.
Quality:
Professional quality, clear schematics and text.
File Size:
Typically ranges from 50MB to 200MB, depending on image density and content.
Binding Type
Physical Format Implication:
N/A (Digital PDF download)
Paper Type
Physical Format Implication:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1GD
Displacement:
660 cc
Bore X Stroke:
100.0 mm x 84.0 mm
Performance
Horsepower:
Approx. 48 PS (35.3 kW) @ 6,000 rpm (subject to regional variations)
Torque:
Approx. 6.3 kgf·m (61.8 Nm) @ 5,250 rpm (subject to regional variations)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA.
Oil Capacity:
Approx. 3.4 L (with oil filter change).
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc, cable-actuated
Optional
Type:
N/A
Features
Final Drive:
Chain drive
Gear Ratios:
Specific ratios detailed in manual for each gear.
Transmission Oil:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA.
📐 Dimensions
Exterior
Length:
Approx. 2,265 mm (89.2 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1,405 mm (55.3 in) (adjustable seat height on some variants)
Wheelbase:
Approx. 1,500 mm (59.1 in)
Weights
Wet Weight:
Approx. 187 kg (412 lbs)
Fuel Tank Capacity:
Approx. 23 Liters (6.1 US gal)
Seat Height:
Approx. 860 mm (33.9 in) (adjustable)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is primarily based on design features and rider skill).
Active Features
Brakes:
Disc brakes front and rear. ABS was an optional feature on some later models/regions.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Chassis Design:
Strong steel-tube frame, protective fairing, handguards.
Ergonomics:
Upright riding position for rider comfort and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models, can be serviced and diagnosed using this manual.
Connectivity
Wiring Harness:
Detailed wiring diagrams are included for diagnosing electrical systems and potential accessory installations.
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection and ignition timing, troubleshooting procedures are covered.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 6 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Brake Fluid Change:
Every 2 years or 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA.
Coolant Spec:
Permanent antifreeze coolant (ethylene glycol based) with demineralized water, typically a 50:50 mix.
Brake Fluid Spec:
DOT 4.
Known Issues
Common Problems And Fixes:
Some owners have reported occasional issues with the fuel pump under heavy use, starter motor reliability, and the stock seat comfort for very long distances. The manual will provide diagnostic steps for these and other potential issues.
Preventative Maintenance Focus:
Emphasis on regular cleaning of the fuel injection system, checking electrical connections, and proper chain maintenance.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a Japanese manufacturer with a long history in motorcycles, renowned for innovation and performance across various categories.
Model Evolution
Xt Series Legacy:
The XT series has a lineage of dual-sport motorcycles, with the Ténéré nameplate historically associated with long-distance, rugged off-road capability, stemming from the Paris-Dakar rally.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Generational Context:
This generation of the XT660Z Ténéré represents an evolution of the model, focusing on updated technology and refinement for modern adventure riding.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The XT660Z Ténéré is widely regarded as a capable and durable adventure motorcycle, praised for its go-anywhere attitude and relatively simple mechanicals compared to larger displacement bikes.
Ratings
User Reviews:
Consistently receives positive user reviews for its reliability, fuel economy, and suitability for touring and light off-road use.
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