Yamaha XV 250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Production Years Covered: 1988-2005 Model Designation: XV250 👋 Introduction Market Position Segment: Entry-level cruiser motorcycle Target Audience: New riders, urban commuters,...

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Type: Motorcycle

Vendor:

Sku: 493120

Tags: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Motorcycle Motorcycles Virago XV 250 Virago Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV250 Virago

Production Years Covered:

1988-2005

Model Designation:

XV250

👋 Introduction

Market Position

Segment:

Entry-level cruiser motorcycle

Target Audience:

New riders, urban commuters, those seeking a classic styling with manageable performance

Competitive Analysis

Key Competitors:

Honda Shadow 750 (larger displacement but similar style), Kawasaki Vulcan 500 (larger displacement), Suzuki Savage 650 (larger displacement but similar niche)

Key Features

Styling:

Classic V-twin cruiser styling with a low seat height and pulled-back handlebars

Drivetrain:

Shaft drive for low maintenance

Engine:

Air-cooled V-twin, known for reliability and character

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF likely)

Page Count

Estimated Page Count:

Detailed (Exact count not provided, but typical for workshop manuals is 300-600+ pages)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, inspection, tuning, lubrication, cooling, fuel delivery (carburetors), ignition, exhaust

Transmission Drivetrain:

Clutch, gearbox, final drive (shaft drive system)

Chassis Suspension:

Frame, front fork, rear suspension, swingarm, wheels, bearings

Braking System:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, fluid replacement

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system components, starter motor, switches

Fuel System:

Fuel tank, fuel lines, carburetor(s) (Mikuni VM series typically), fuel pump (if applicable)

Body Frame:

Body panels, fenders, seat, handlebars, controls, exhaust system components

Procedures Included

Maintenance:

Regular service checks, oil changes, filter replacements, chain adjustment (if applicable, though Virago 250 uses shaft drive), brake fluid changes, spark plug service, valve clearance adjustment

Troubleshooting:

Diagnostic procedures for common problems related to engine performance, starting, electrical issues, braking, and chassis

Repair Rebuild:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, carburetor overhaul, fork seal replacement)

Diagnostics:

Systematic fault finding using specific test procedures and expected values

Technical Depth

Depth:

Comprehensive (covering routine maintenance to full engine and component overhauls, including detailed specifications and diagrams)

📊 Manual Specifications

File Format

File Type:

Digital (likely PDF, optimized for viewing and printing)

Print Quality

Quality:

High-resolution images and text for clarity

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, V-twin, SOHC, 2 valves per cylinder

Displacement:

234 cc (234 cubic centimeters)

Bore X Stroke:

49.0 mm x 66.0 mm

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 18-20 HP at 7,500 RPM (varies slightly by year/market)

Torque:

Approximately 19-20 Nm at 5,500 RPM (varies slightly by year/market)

Fuel System

Carburetion:

Dual Mikuni VM Series carburetors (e.g., VM24)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

Yamalube 4 (or equivalent motorcycle-specific API SG, JASO MA 10W-40 or 20W-40)

Oil Capacity:

1.7 Liters (with filter change)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plugs

Spark Plug Type:

NGK CR9E or DENSO U27ETR (check manual for specific recommendations)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive

Features

Gear Ratios:

Specific ratios documented in the manual

Transmission Oil Type:

Hypoid gear oil (e.g., SAE 80W GL-5, check manual for exact spec)

Transmission Oil Capacity:

Approximately 0.2 Liters (for final drive)

📐 Dimensions

Exterior

Overall Length:

Approx. 2,200 mm (varies slightly by year)

Overall Width:

Approx. 790 mm (varies slightly by year)

Overall Height:

Approx. 1,080 mm (varies slightly by year)

Seat Height:

Approx. 710 mm

Weights

Dry Weight:

Approx. 140 kg

Wet Weight:

Approx. 152 kg (with fluids)

Fuel Tank Capacity:

12 Liters

Chassis

Wheelbase:

Approx. 1,485 mm

Ground Clearance:

Approx. 160 mm

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant country-specific motorcycle safety regulations (e.g., EPA, EU standards)

Active Features

Braking System:

Front: Single disc brake; Rear: Drum brake (on most models, some later models may have rear disc). Refer to manual for specific year configuration.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

Frame Structure:

Steel double cradle frame

💡 Technology Features

Infotainment

Features:

Basic instrument cluster (speedometer, odometer, neutral indicator, high beam indicator). No advanced infotainment systems.

Driver Assistance

Features:

No electronic rider aids such as ABS or traction control on most models of this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km or annually (refer to manual for precise intervals)

Spark Plug Check:

Every 10,000 km or as per manual

Valve Clearance Check:

Every 12,000-15,000 km or as per manual

Brake Fluid Change:

Every 2 years or as per manual

Fluid Specifications

Engine Oil Grade:

Yamalube 4 or SAE 10W-40 / 20W-40, API SG, JASO MA

Fork Oil Type:

Yamaha Fork Oil G-10 or equivalent (SAE 10W-20 viscosity range, check manual for exact spec)

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation)

Known Issues

Common Wear Items:

Carburetor diaphragm wear, clutch wear, fork seal leaks, aging electrical connectors

Carburetor Issues:

Can be prone to clogging if fuel is left sitting; requires periodic cleaning and adjustment for optimal performance.

Charging System:

Stator or regulator/rectifier failures can occur over time, affecting battery charging.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company

Founding Year:

Model Evolution

Introduction Year:

Virago Line:

Part of Yamaha's cruiser line, emphasizing V-twin engines and classic styling

Production

Manufacturing Location:

Japan (primarily)

Production End:

Discontinued globally around 2007/2008, but manual covers up to 2005.

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the XV250 Virago are not widely publicized, it was recognized for its beginner-friendly nature and classic styling, making it a popular choice in its segment.