Yamaha Xv-920 Virago 1981-1994 Factory Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Yamaha Model: XV920 Virago Model Nickname: Virago 920 Codes Chassis Code Range: 4X7 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners, independent repair...

24 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 493935

Tags: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 Motorcycle Motorcycles Virago Xv-920 Virago Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV920 Virago

Model Nickname:

Virago 920

Codes

Chassis Code Range:

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Owners, independent repair shops, mechanics specializing in vintage Japanese motorcycles.

Competitive Analysis

Competitors:

Honda Shadow, Kawasaki Vulcan, Suzuki Intruder (contemporary models).

Key Features

Vehicle Selling Points:

Shaft drive, V-twin engine, classic cruiser styling, reliable Yamaha engineering.

Manual Value Proposition

Benefit:

Enables DIY maintenance, repairs, and restoration, saving costs and preserving vehicle value.

📋 Manual Details

Coverage Areas

Covered Years:

1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994

Covered Models:

XV920 Virago

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, inspection, assembly, troubleshooting, performance tuning.

Fuel System:

Carburetor overhaul (Mikuni VM), fuel pump, fuel lines, fuel tank.

Ignition System:

CDI ignition, spark plugs, coils, timing adjustment.

Transmission Drivetrain:

Clutch operation, gearbox internal inspection and repair, final drive (shaft drive) maintenance.

Suspension:

Front fork overhaul (oil change, seal replacement), rear shock absorber adjustment and replacement.

Brakes:

Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures.

Electrical System:

Wiring diagrams, charging system (alternator, regulator/rectifier), lighting, battery, starter motor, switches.

Cooling System:

Air-cooled engine cooling principles, heat dissipation.

Frame Bodywork:

Frame inspection, body panel removal and installation, seat, handlebars, controls.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plug checks), lubrication points.

Troubleshooting:

Diagnostic charts for common problems, electrical and mechanical issue resolution.

Repair:

Step-by-step instructions for component repair and replacement.

Rebuilds:

Complete engine and component rebuild procedures.

Technical Depth

Depth:

Comprehensive (factory level detail for diagnostics, repair, and overhaul).

📊 Manual Specifications

File Format

Searchable Text:

Printable:

Print Quality

Image Resolution:

High (clear diagrams and illustrations)

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin, SOHC

Displacement:

920 cc (56.1 cu. in.)

Bore X Stroke:

82.0 mm x 88.0 mm (3.23 in. x 3.46 in.)

Compression Ratio:

8.5:1

Valve Configuration:

2 valves per cylinder, operated by pushrods and rockers

Performance

Horsepower Est:

Approx. 60-70 HP @ 6000 RPM (varied by year/market)

Torque Est:

Approx. 75-80 lb-ft @ 4500 RPM (varied by year/market)

Fuel System

Carburetor Type:

Dual Mikuni VM34SS constant velocity carburetors

Fuel Type:

Unleaded gasoline

Lubrication

Oil Capacity:

3.2 L (3.4 US qt)

Oil Type Spec:

Yamalube 4 (or equivalent SAE 20W-40 or 10W-40 API SE, SF)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, sequential

Final Drive:

Shaft drive

Features

Clutch Type:

Wet multi-plate

Gear Ratios:

Refer to manual for specific ratios per gear

Transmission Oil Spec:

Yamaha Motorcycle Gear Oil (or equivalent SAE 80W API GL-4)

📐 Dimensions

Exterior

Overall Length:

Approx. 2265 mm (89.2 in.)

Overall Width:

Approx. 770 mm (30.3 in.)

Overall Height:

Approx. 1160 mm (45.7 in.)

Wheelbase:

Approx. 1555 mm (61.2 in.)

Weights

Dry Weight:

Approx. 218 kg (481 lbs)

Wet Weight Est:

Approx. 230 kg (507 lbs)

Capacities

Fuel Tank Capacity:

13.0 L (3.4 US gal)

Wheels Tires

Front Tire Size:

3.00-18 or 100/90-18

Rear Tire Size:

130/90-15

Wheel Type:

Spoked wheels (wire spokes)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles typically not rated by agencies like NHTSA)

Active Features

Braking System:

Front: Single Disc, Rear: Drum Brake (early models), Disc Brake (later models).

Passive Features

Lighting:

Halogen headlight, taillight, turn signals.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic analog instrumentation)

Instrumentation

Instrument Cluster:

Analog speedometer, tachometer, odometer, trip meter, indicator lights (neutral, oil pressure, high beam, turn signals).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-4,000 km (1,800-2,500 miles) or 6 months.

Spark Plug Replacement:

Every 10,000-12,000 km (6,000-7,500 miles).

Air Filter Cleaning Replacement:

Inspect every 5,000 km (3,000 miles), clean/replace as needed.

Brake Fluid Replacement:

Every 2 years or 20,000 km (12,000 miles).

Shaft Drive Maintenance:

Inspect universal joint and change drive oil every 10,000 km (6,000 miles).

Fluid Specifications

Fork Oil Type:

Yamaha Suspension Oil (or equivalent SAE 10W fork oil).

Fork Oil Quantity:

Approx. 190 ml per fork leg (refer to manual for exact amount).

Known Issues

Common Wear Items:

Carburetor diaphragms, starter clutch, rear brake shoes/pads, fork seals.

Electrical Gremlins:

Corrosion on connectors, aging wiring insulation, weak charging systems (regulator/rectifier).

Engine Performance:

Carburetor synchronization issues, ignition timing drift, potential for valve seat wear over high mileage.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, Ltd.

Origins:

Founded in 1955, Yamaha has a long history of producing motorcycles and musical instruments.

Model Evolution

Virago Lineage:

The Virago line was Yamaha's entry into the cruiser market, known for its V-twin engines and distinctive styling.

Xv920 Positioning:

The XV920 was one of the earlier models in the Virago series, establishing the platform for subsequent displacements like the XV700, XV1000, and XV1100.

Production

Production Period:

1981-1994 (for XV920 and related models in this range)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Virago line was well-received for its blend of American cruiser aesthetics and Japanese engineering reliability.